engine coolant SSANGYONG MUSSO 1998 Workshop User Guide

M162 ENGINE MECHANICAL 1B1-9
4. Disconnect the coupling of HFM sensor and remove the air
cleaner cross pipe.
6. Loosen the radiator drain cock and drain the coolant.
Notice
Open the coolant reservoir cap. 5. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque 28 - 47 Nm

1B1-10 M162 ENGINE MECHANICAL
10. Remove the upper mounting bolts of radiator and then
remove the radiator.
7. Loosen the cylinder block drain plug and then drain the
coolant completely.
Installation Notice
Tightening Torque 30 Nm
Notice
Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.

M162 ENGINE MECHANICAL 1B1-13
20. Disconnect following sensors connector.
lHFM sensor.
lCoolant temperature sensor.
l2 knock sensors.
lCamshaft and crankshaft sensors.
21. After removing the ignition coil cover, disconnect the ignition
coil connector.
22. Remove the harness cover and disconnect the 6 injection
valve connectors. Disconnect the main harness
23. Separate the hose toward engine from canister purge
solenoid valve.
24. Remove the automatic transmission oil cooler line.

M162 ENGINE MECHANICAL 1B1-33
CYLINDER HEAD FRONT COVER
Preceding Work : Removal of cylinder head cover
Removal of coolant connection fitting
1 Camshaft Position Sensor
2 Magnet Assembly
3 Upper Guide Rail
4 Bolt (M6 x 60, 3 pieces).................22.5-27.5 Nm5 Bolt (M8 x 80, 3 pieces).................22.5-27.5 Nm
6 Front Cover
7 Rubber Gasket...................................... Replace
8 Bolt (M6 x 16, 3 pieces)......................... 9-11 Nm
Removal & Installation Procedure
1. Remove the magnet assembly.
Installation Notice
Tightening Torque 9 - 11 Nm

1B1-36 M162 ENGINE MECHANICAL
4. Remove the three flange bolts in the exhaust camshaft
sprocket.
Installation Notice
5. Separate the chain from the camshaft sprockrt.
Notice
Be careful not to drop the chain into the timing case. Do not reuse the removed bolts. Tools Required
000 589 01 10 00 Box Wrench Insert
116 589 02 34 00 Screw-fixed Pin
116 589 20 33 00 Sliding Hammer
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1 cylinder
is at TDC.
Notice
Rotate the crankshaft in the normal engine direction.
2. Put the alignment marks (arrows) on the timing chain and
camshaft sprocket.
3. Drain the coolant from the crankcase.
Tightening Torque1st step 18 - 22 Nm
2nd step 90° ± 5°

M162 ENGINE MECHANICAL 1B1-59
CAMSHAFT
Preceding Work : Removal of cylinder head cover, removal of coolant connection fitting
1 Chain Tensioner Assembly..................72-88 Nm
2 Exhaust Camshaft Sprocket
3 Upper Guide Rail
4 Cylinder Head Front Cover5 Intake Camshaft Sprocket
6 Chain
7 Wrench (Special Tool)

M162 ENGINE MECHANICAL 1B1-97
OIL FILTER
Preceding Work : Removal of starter motor
Removal of upper intake manifold
1 Coolant Line
2 O-ring .................................................... Replace
3 Clip
4 Hose5 Bolt........................................................... 23 Nm
6 Oil Filter
7 Gasket ................................................... Replace

1B1-98 M162 ENGINE MECHANICAL
Tightening Torque 23 Nm
Notice
Replace the oil filter gasket.
4. Installation should follow the removal procedure in the
reverse order.
5. Check engine oil level.
6. Run the engine at idle and check the engine for leaks. 3. Remove the oil filter bolt and then remove the oil filter.
Installation Notice
Removal & Installation Procedure
1. Drain the coolant from the crank case.
2. Remove the each coolant line and hose.

M162 ENGINE MECHANICAL 1B1-109
CORE PLUGS IN CRANKCASE
Preceding Work : Draining of the coolant
1 Core Plug............................................... Replace

1B1-110 M162 ENGINE MECHANICAL
Tools Required
102 589 00 15 00 Drift
Replacement Procedure
1. Remove the intake and exhaust manifolds.
2. Pull back the core plug until the end of one side comes out
using the screw driver.
3. Pull out the plug carefully using a pliers.
5. Press in new plug using a drift.
Notice
Wait for about 45minutes before filling the coolant so that
the Loctite 240 hardens.
6. Warm up the engine and check the coolant for leaks. 4. Clean the sealing surface and apply Loctite 241.