mirror SSANGYONG MUSSO 1998 Workshop User Guide

9L-2 GLASS AND MIRRORS
OUTSIDE MIRROR
SCHEMATIC AND ROUTING DIAGRAMS

GLASS AND MIRRORS 9L-3
AUTO DIMMING ROOM MIRROR

9L-4 GLASS AND MIRRORS
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
FRONT & SIDE GLASS

GLASS AND MIRRORS 9L-5
Installation of Windshield
1. Cleaning of windshield mounting flange.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent (lsoprophyl alcohol).
lKeep the cleaned surface to be cleaned.
lApply body primer to the cleaned and dry body flange.
lIf body flange is oiled or contaminated, primer can not
be applied.
lDuration : 3 minutes - 8 hours (reapply after 8 hours).
lIf primer is applied to the body, clean off immediately
with solvent (ethyl alcohol and ethyl acetate, 50 : 50 in
volume).
lDo not apply primers which is over its duration.
lBe careful not to contaminate other parts.
2. Installation of windshield spacer.
lInsert the spacer completely.
lAfter inserting, there should be no clearance on the body.
- To the direction of the side spacer.
- To the direction of the lower spacer.
3. Cleaning of windshield glass.
lClean the windshield glass keeping 15mm from the edge
of glass.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent (lsoprophyl alcohol).
lDo not touch the cleaned glass surface.
lApply glass primer to the cleaned and dry glass.
lIf glass is oiled or contaminated, primer can not be
applied.

9L-6 GLASS AND MIRRORS
4. Installation of glass dam rubber.
lUsing a double - faced adhesive tape, install the dam
rubber keeping 10mm from the edge of glass. If intervals
are irregular, primers and sealants can be applied
unevenly.
lIf need to remove the improper dam rubber, do not
remain the double - faced adhesive tape on the glass.
Improperly installed tape causes the inferior appearance
and weakening of adhesive strength of sealant.
5. Apply glass primer to the outer area of the dam rubber.
Notice
lDo not apply body primer to the glass.
lDo not touch the primer applied surface. If you touch,
this may cause water leakage after installation of the
windshield.
lKeep water or dust away from the primer applied surface.
6. Apply sealant to windshield glass.
lUneven application of sealant may cause water leakage
after installation of the glass.
lDo not touch the glass moldings and dam rubber while
applying sealant.
lTurn over the glass and apply sealant.
7. Using suction holders, install the windshield within 5minutes
after application of sealant.

GLASS AND MIRRORS 9L-7
Installation of Side Glass
For installation, refer to 'Installation of Windshield'.
1. Clean as the same procedure of windshield mounting flange
(Apply primer).
lClean as the same procedure of windshield cleaning,
however keep 20mm from the edge of glass.
2. Apply primer to the side glass.
lUse sufficiently mixed primer in a mixer over 10 minutes.
lBe careful not to contaminate other parts due to over
application.
lDuration : 1 minute - 24 hours (reapply after 24 hours).
lNever use the primer containing deposits or floating
materials.
lDo not apply primers which is over its duration.
lDo not reuse a gauze over 20 times.
lApply evenly to glass.
3. Apply seaant to the side glass.
lTurn over the glass and apply sealant.
lUneven application of sealant may cause water leakage
after installation of the glass.

9L-8 GLASS AND MIRRORS
Tightening Torque 7.7 Nm 4. Before installation, ensure that the stay bolt washer is
inserted.
5. Using suction holders, install the side glass within 5minutes
after application of sealant.

GLASS AND MIRRORS 9L-9
TAILGATE GLASS
1 Wiper Arm and Blade Assembly
2 Heating Lines3 Tailgate Trim
4 Tailgate Glass
Notice
Removal and installation is as shown in upper drawings.

9L-10 GLASS AND MIRRORS
Installation of Tailgate Glass
1. Clean the tailgate flange.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent (Isoprophyl alcohol).
lKeep the cleaned surface to be cleaned.
lApply body primer to the cleaned and dry flange.
- If flange is oiled or contaminated, primer can not be
applied.
2. Apply primer after cleaning of tailgate flange.
lKeep primers in a refrigerator(-2°C - +5°C).
lUse sufficiently mixed primer in a mixer over 10 minutes.
lApply primer within 2 hours after opening.
lDo not apply primers which is over its druation.
lApply evenly to the flange.
lDuration : 3 minutes - 8 hours (reapply after 8 hours).
lIf primer is applied to the body, clean off immediately
with solvent.
lBe careful not to contaminate other parts.
3. Clean the tailgate galss.
lClean the glass keeping 15mm from the edge of glass.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent(Isoprophyl alcohol).
lDo not touch the cleaned galss surface.
lApply glass primer to the cleaned and dry glass surface.
If glass is oiled or contaminated, primer can not be
applied.
4. Apply primer to the tailgate glass.
lUse sufficiently mixed primer in a mixer over 10 minutes.
lBe careful not to contaminate other parts due to over
application.
lDuration : 1 minute - 24 hours(reapply after 24 hours).
lNever use the primer containing deposits or floating
materials.
lDo not use primers which is over its duration.
lDo not reuse a gauze over 20 times.
lApply evenly to glass.

GLASS AND MIRRORS 9L-11
5. Apply sealant to the glass.
lTurn over the glass and apply sealant.
lUneven application of sealant may cause water leakage
after installation of glass.
lDo not touch the glass moldings and dam rubber while
applying sealant.
6. Using suction holders, install the tailgate glass within
5minutes after application of sealant.
lFix the glass with adhesive tape.
lApply sealant additionally between the quarter outer
panel and tailgate glass moldings.