wheel bolt torque SSANGYONG MUSSO 1998 Workshop User Guide

TIRES AND WHEELS 2E-7
lTo correct unbalance, install equal weights 180° opposite
each other, one on the inside of the wheel and one on
the outside, at the point of unbalance.
lBalance Weight
6. Cautions for installation and removal.
lClean the mounting surfaces of hub and wheel.
lDo not apply grease or oil on the nuts and bolts (It will
cause looseness and poor tightening).
lUsing a jack, lift up the tire about 3cm from the ground.
lTighten nuts in a criss-cross pattern 2-3 times.
10g
0.4oz20g
0.7oz30g
1.10oz40g
1.40oz50g
1.80oz60g
2.1oz
Steel : 80 - 120Nm
Aluminium : 110 - 130NmTighten Torque

FRONT DRIVE AXLE 3A-9
Removal & Installation Procedure
1. Remove the tire.
Installation Notice
Steel Wheel
Aluminum WheelTightening Torque80 - 120 Nm
110 - 130 Nm
2. Remove the autolocking hub vacuum hose.
3. With ABS
Remove the wheel speed sensor from the steering knuckle.
Installation Notice
4. Remove the mounting bolts and pull off the caliper assembly.
Installation Notice
Tightening Torque 6 - 8 Nm
Hose Bolt
Mounting BoltTightening Torque25 - 35 Nm
85 - 105 Nm
Notice
Be careful not to damage the brake hose.

REAR DRIVE AXLE 3D-7
Removal & Installation Procedure
1. Remove the tire.
Installation Notice
2. Release the parking brake.Steel Wheel
Aluminum Wheel
Tightening Torque
3. Remove the bolts and the brake caliper.
Installation Notice
Be careful not to damage the brake hose.
Tightening Torque 85 - 100 Nm
4. Remove the brake disc.
Notice
To remove the disc, install the bolts (M8 x 1.25) into the
service hole and uniformly tighten the bolts.
5. Disconnect the parking brake cable.
80 - 120 Nm
110 - 130 Nm

FRONT DISC BRAKES 4D-3
Removal & Installation Procedure
1. MANDO Brake
Tightening Torque 25 - 35 Nm
2. PBR Brake
Remove the eye-hose bolt and disconnect the hose.
Installation Notice
Tightening Torque 15 - 18 Nm
3. Remove the wheel speed sensor (for ABS vehicies).
Installation Notice
Tightening Torque 6 - 8 Nm
4. Remove the mounting bolts and then caliper assembly.
Installation Notice
Tightening Torque 85 - 105 Nm
Remove the hose mounting nut and disconnect the hose.
Installation Notice

REAR DISC BRAKES 4E-3
Tightening Torque 15 - 18 Nm
Tightening Torque 85 - 105 Nm
Removal & Installation Procedure
1. Remove the eye-hose bolt and disconnect the hose.
Installation Notice
2. Unscrew the mounting bolts and remove the brake caliper
assembly.
Installation Notice
3. Pull out the brake pads. Replace pads if necessary.
Notice
Always change the all pads on one wheel at a time.
4. Installation should follow the removal precedure in the
reverse order.
5. Bleed the air from the system.

5C-10 CLUTCH
Removal & Installation Procedure
1. Remove the starter motor. Install the special tool to the
flywheel through the starter motor mounting holes.
Tightening Torque
47 Nm
Engine Lock 602 589 00 40 00
2. Unscren the release cylinder mounting bolts and remove
the release cylinder.
Installation Notice
3. Unscrew the clutch housing bolts and remove the clutch
housing, release fork and release bearing.
Installation Notice
4. Insert the centering pin into the clutch spline.
Loosen the clutch cover bolts 1/2 turn in crisscross sequence
until the spring tension is released.
Notice
Do not remove the bolts at a time, or clutchcover can be
damaged or deformed.
Centering Pin 661 589 00 15 00
Tightening Torque
30 - 40 Nm

CLUTCH 5C-11
5. Unscrew the bolts and remove the clutch cover, pressure
plate and clutch disc.
Notice
Be careful not to drop the pressure plate and clutch disc.
Installation Notice
Tightening Torque 21 - 27 Nm
6. Installation should follow the removal procedure in the
reverse order.
Notice
lBefore installation, clean oil and grease on the
flywheel surface.
lDo not clean the clutch disc and release bearing in
solvent.

TRANSFER CASE (TOD) 5D2-51
25. Install the pin on the tang end of the helical cam into the
hole in the front case. Position the torsion spring tangs so
that they are pointing toward the top side of the transfer
case and just touching the high-low shift fork.
CAUTION
Do not bend the helical cam during installation to the front
case because of possible damage to the pin at the tang
end of the motor shaft.
26. Install the shift rail through the high-low shift fork and make
sure that the reverse gear shift rail is seated in the front
case bore.
27. Install upper and lower speed sensors into the cover. Feed
the coil wire through the upper speed sensor wire shield.
28. Install upper tone wheel, speedometer gear and rear output
seal. Use Output Shaft Seal Replacer and Driver or
equivalent to install seal.
29. Coat the mating surface of the front case with a bead of
Black Non-Acid Cure Silicone Rubber or equivalent.
30. The following procedure must be followed prior to installing
the rear case onto the front case half:
a. Align the output shaft with the rear case output shaft bore.
b. Align the helical cam with the rear case motor bore.
If difficulty is encountered with seating the rear case, tap
the rear output shaft with a sharp blow using a rubber
mallet in a direction away from the triangular shaft while
pushing down on the rear case.
Tightening Torque 25 - 37 Nm 31. Install the bolts retaining the case halves and tighten.

6E-4 STEERING WHEEL AND COLUMN
6. Disconnect each connectors.
7. Remove the vacuum hose from the ignition switch(Diesel
only) .
9. Remove the lower shaft by removing the bolt of the steering
column shaft.
Installation Notice
Tightening Torque 9 - 14 Nm
8. Remove the combination switch assembly.
10. Remove the dash panel mounting bolts.
Installation Notice
Tightening Torque 30 - 40 Nm

STEERING WHEEL AND COLUMN 6E-5
Tightening Torque 30 - 40 Nm 11. Remove the steering column upper mounting bolt and pull
out steering column assembly.
Installation Notice
12. Installation is reverse order of the removal.