oil SSANGYONG MUSSO 1998 Workshop Repair Manual

MANUAL & SEMIAUTO-HVAC 7B/C-19
Removal & Installation Procedure
1. Disconnect the negative(-) terminal from the battery.
2. Discharge refrigerant from the system.
Notice
By connecting a manifold gauge connection hose to High/
Low pressure line, discharge the refrigerant.
3. Disconnect the inlet and outlet pipes of receiver drier.
Notice
When installing, check the O-ring and apply the compressor
oil.
Installation Notice
4. Remove the bracket bolt and then remove the receiver drier.
Installation Notice
Tightening Torque
4 - 6 Nm
5. Installation should follow the removal procedure in the
reverse order.
Tightening Torque
5 - 8 Nm

7B/C-22 MANUAL & SEMIAUTO-HVAC
Removal & Installation Procedure
1. Disconnect the negative(-) terminal from the battery.
2. Discharge refrigerant from the system.
Notice
By connecting a manifold gauge connection hose to High/
Low pressure line, discharge the refrigerant.
3. Disconnect the high / low pressure pipe and wire connectors.
Installation Notice
Notice
Before tightening, apply the compressor oil to O-ring.
Tightening Torque
20 - 30 Nm
4. Remove the mounting bolt from the compressor bracket
and remove compressor assembly.
Notice
Place the removed compressor in vertical position.
Installation Notice
5. Installation should follow the removal procedure in the
reverse order.
Tightening Torque
21 - 26 Nm

9A-20 BODY WIRING SYSTEM
GASOLINE ENGINE (MSE)
1 ECU Main Wiring Connector
2 ECU Main Wiring Connector
3 Crankshaft Position Sensor
4 Oil Pressure Switch
5 Knock Sensor 2
6 Hot-Film Air Mass Sensor
7 Injector 6
8 Injector 5
9 Injector 4
10 Injector 3
11 Injector 2
12 Injector 1
13 Camshaft Adjustment Magnet14 Ignition Coil 3
15 Ignition Coil 2
16 Ignition Coil 1
17 Temperature Sensor (Gauge)
18 Double Sensor
19 Camshaft Position Sensor
20 Knock Sensor 1
21 Throttle Regulating Unit
22 Resonance Flap
23 Main Wiring Connector
2 4 ECU
25 ECU Engine Wiring Connector
26 ECU Engine Wiring Connector

BODY WIRING SYSTEM 9A-21
GASOLINE ENGINE (HFM)
1 ECU
2 Main Wiring Connector
3 Crankshaft Position Sensor
4 Knock Sensor
5 Hot-Film Air Mass Sensor
6 Aspiration Sensor
7 Throttle Regulating Unit
8 Knock Sensor
9 Camshaft Position Sensor
10 Ignition Coil 3
11 Ignition Coil 2
12 Ignition Coil 113 Injector 6
14 Injector 5
15 Injector 4
16 Injector 3
17 Injector 2
18 Injector 1
19 Camshaft Adjustment Magnet
20 Resonance Flap
21 Temperature Sensor (Gauge)
22 Double Sensor
23 Ground

BODY WIRING SYSTEM 9A-23
MANUAL TRANSMISSION
1 Main Wiring Connector......................Diesel E/G
2 Main Wiring Connector..................Gasoline E/G
3 Main Wiring Connector.........................Gasoline
(E32, E23) E/G
4 Back Up Switch5 Oil Pressure Switch
6 Start Motor Solenoid
7 Micro Switch
8 Speed Sensor (Turbo Diesel Engine Only)

9A-24 BODY WIRING SYSTEM
AUTOMATIC TRANSMISSION (BENZ)
1 Main Wiring Connector
2 Start Lock Switch
3 Automatic Transmission Change Over Valve
4 Transmission Overload
Protection Switch...........................Gasoline E/G5 Oil Pressure Switch
6 Start Solenoid
7 Micro Switch.......................................Diesel E/G
8 Speed Sensor.......................... Turbo Diesel E/G

BODY WIRING SYSTEM 9A-25
AUTOMATIC TRANSMISSION (BTRA)
1 Main Wiring Connector
2 Main Wiring Connector
3 Transmission
4 Transmission Lever
5 Oil Pressure Switch............................Diesel E/G6 Start Motor Solenoid
7 Throttle Position Sensor....................Diesel E/G
8 Speed Sensor.......................... Turbo Diesel E/G
9 Inhibitor Switch

INSTRUMENTATION/DRIVER INFORMATION 9E-3
COMBINATION METER
COMPONENT LOCATOR
1. Speedometer
2. Odometer
3. Trip odometer
4. Tachometer
5. Coolant temperature gauge
6. Fuel gauge
7. Low fuel level warning light
8. Turn signal indicator (left)
9. Turn signal indicator (right)
10. Outside rearview mirror & tailgate heating switch
11. Reset button
12. Auto shift indicator*
13. Door open warning light
14. TCS indicator (equipped with ABD)*
21. ABS warning light*22. EBD warning light*
23. ECS / SPORT warning light*
24. 4 - wheel warning light*
25. 4 - wheel high indicator
26. 4 - wheel low indicator
27. WINTER indicator
28. POWER indicator
29. High beam indicator
15. Alternator warning light
16. Engine oil pressure warning light
17. Brake system warning light
18. Glow indicator light (For Diesel engine)
19. Airbag warning light*
20. Seat belt reminder

GLASS AND MIRRORS 9L-5
Installation of Windshield
1. Cleaning of windshield mounting flange.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent (lsoprophyl alcohol).
lKeep the cleaned surface to be cleaned.
lApply body primer to the cleaned and dry body flange.
lIf body flange is oiled or contaminated, primer can not
be applied.
lDuration : 3 minutes - 8 hours (reapply after 8 hours).
lIf primer is applied to the body, clean off immediately
with solvent (ethyl alcohol and ethyl acetate, 50 : 50 in
volume).
lDo not apply primers which is over its duration.
lBe careful not to contaminate other parts.
2. Installation of windshield spacer.
lInsert the spacer completely.
lAfter inserting, there should be no clearance on the body.
- To the direction of the side spacer.
- To the direction of the lower spacer.
3. Cleaning of windshield glass.
lClean the windshield glass keeping 15mm from the edge
of glass.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent (lsoprophyl alcohol).
lDo not touch the cleaned glass surface.
lApply glass primer to the cleaned and dry glass.
lIf glass is oiled or contaminated, primer can not be
applied.

9L-10 GLASS AND MIRRORS
Installation of Tailgate Glass
1. Clean the tailgate flange.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent (Isoprophyl alcohol).
lKeep the cleaned surface to be cleaned.
lApply body primer to the cleaned and dry flange.
- If flange is oiled or contaminated, primer can not be
applied.
2. Apply primer after cleaning of tailgate flange.
lKeep primers in a refrigerator(-2°C - +5°C).
lUse sufficiently mixed primer in a mixer over 10 minutes.
lApply primer within 2 hours after opening.
lDo not apply primers which is over its druation.
lApply evenly to the flange.
lDuration : 3 minutes - 8 hours (reapply after 8 hours).
lIf primer is applied to the body, clean off immediately
with solvent.
lBe careful not to contaminate other parts.
3. Clean the tailgate galss.
lClean the glass keeping 15mm from the edge of glass.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent(Isoprophyl alcohol).
lDo not touch the cleaned galss surface.
lApply glass primer to the cleaned and dry glass surface.
If glass is oiled or contaminated, primer can not be
applied.
4. Apply primer to the tailgate glass.
lUse sufficiently mixed primer in a mixer over 10 minutes.
lBe careful not to contaminate other parts due to over
application.
lDuration : 1 minute - 24 hours(reapply after 24 hours).
lNever use the primer containing deposits or floating
materials.
lDo not use primers which is over its duration.
lDo not reuse a gauze over 20 times.
lApply evenly to glass.