drain bolt SSANGYONG MUSSO 1998 Workshop Repair Manual

M162 ENGINE MECHANICAL 1B1-3
N
· ·· ·
·m
20 / +90°
40
72 - 88
20 / +90°
25 - 35
22.5 - 27.5
22.5 - 27.5
22.5 - 27.5
22.5 - 27.5
30
26 - 34
30
8 - 10
25
25
22.5 - 27.5
29 - 35
22.5 - 27.5
9 - 11
50
9 - 11
15Application
Exhaust Camshaft Sproket Bolt
Chain Tensioner Screw Plug
Chain Tensioner Assembly
Exhaust Camshaft Sprocket to Camshaft
Oil Pump Sprocket Bolt
Tensioning Device Bolt
Water Pump Pulley
Upper Intake Manifold Bolt
Lower Intake Mainfold Bolt
Flange Bolt to Exhaust Mainfold
Exhaust Mainfold Nut to Stud Bolt
Rivet Nut in Exhuast Mainfold Hole
Pre-silencer Bolt
Oil Drain Plug
Oil Filter Cover
Oil Filter Bolt
Oil Pump Drive Sprocket Bolt
Oil Pump Mounting Bolt
Oil Strainer Bracket Bolt
Oil Pressure Relief Valve Screw Plug
Oil Dipstick Guide Tube Bolt
Oil Gallery Screw Plug
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)

M162 ENGINE MECHANICAL 1B1-9
4. Disconnect the coupling of HFM sensor and remove the air
cleaner cross pipe.
6. Loosen the radiator drain cock and drain the coolant.
Notice
Open the coolant reservoir cap. 5. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque 28 - 47 Nm

1B1-10 M162 ENGINE MECHANICAL
10. Remove the upper mounting bolts of radiator and then
remove the radiator.
7. Loosen the cylinder block drain plug and then drain the
coolant completely.
Installation Notice
Tightening Torque 30 Nm
Notice
Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.

1B1-20 M162 ENGINE MECHANICAL
Removal & Installation Procedure
1. Remove the belt pulley.
Installation Notice
2. Disconnect the hydraulic pipe of the power steering pump
and drain the oil.
3. Unscrew the bolts (arrows) and remove the steering pump.
Installation Notice Notice
Pull the tensioning pulley clockwise as shown in the figure.
4. Remove the compressor after disconnecting the wiring
connector and refrigerant pipe of A/C compressor.
Notice
Discharge all the refrigerant before removing the pipes.
Tightening Torque 40.5 - 49.5 Nm
Tightening Torque 22.5 - 27.5 Nm

1B1-36 M162 ENGINE MECHANICAL
4. Remove the three flange bolts in the exhaust camshaft
sprocket.
Installation Notice
5. Separate the chain from the camshaft sprockrt.
Notice
Be careful not to drop the chain into the timing case. Do not reuse the removed bolts. Tools Required
000 589 01 10 00 Box Wrench Insert
116 589 02 34 00 Screw-fixed Pin
116 589 20 33 00 Sliding Hammer
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1 cylinder
is at TDC.
Notice
Rotate the crankshaft in the normal engine direction.
2. Put the alignment marks (arrows) on the timing chain and
camshaft sprocket.
3. Drain the coolant from the crankcase.
Tightening Torque1st step 18 - 22 Nm
2nd step 90° ± 5°

M162 ENGINE MECHANICAL 1B1-93
OIL PAN
1 Gasket ................................................... Replace
2 Bolt (M6 x 22, 6 pieces)............................ 10 Nm
3 Drain Plug (M6 x 20)................................. 25 Nm
4 Bolt (M6 x 20, 22 pieces).......................... 10 Nm5 Bolt (M6 x 85)............................................ 10 Nm
6 Bolt (M8 x 40)............................................ 25 Nm
7 Bolt (M10)................................................. 40 Nm
8 Oil Pan
Removal & Installation Procedure
1. Remove the drain plug and drain the oil completely.
2. Disconnect the electric connector from oil level switch.
3. Unscrew the bolts (10) for oil level switch and check the O-
ring (11) for wear or damage. And replace it if necessary.
4. Unscrew the bolts and remove the oil pan and gasket.
Notice
Arrange the bolts according to each size.
5. Clean the inside of oil pan and sealing surface, then apply
the sealant.
6. Replace the gasket with new one.
7. Install the oil pan with gasket, and tighten each bolt in
specified torque.
8. Check for oil leaks while running the engine.
M8 X 40, 4 pieces
M6 X 85, 3 pieces
M6 X 35, 3 pieces
M6 X 20, 28 pieces the rest

M162 ENGINE MECHANICAL 1B1-95
ENGINE OIL AND OIL FILTER ELEMENT
4. Remove the drain plug (arrow) and drain the engine oil.
Notice
Leave the oil filler cap open to ease the engine oil discharge.
5. Tighten the engine oil drain plug after cleaning it.
Installation Notice Tools Required
103 589 02 09 00 Oil Filter Socket Wrench
Replacement Procedure
1. Install the socket wrench”7” (special tool : 103 589 02 09
00) on the oil filter cover (2).
Notice
Make the screw cover removable by tightening the bolt at
the side of the socket wrench (special tool).
2. Install the wrench to the upper bolt in the socket wrench
and remove the oil cover by turning it.
3. Remove the oil filter element.
Notice
Work with a cloth under the vehicle when removing the oil
filter element to not drain the oil.
Replace the seal washer with new one.
6. Replace the O-ring(5) in the oil filter cover with new one.
Notice
Apply the engine oil to the O-ring.
7. Insert new oil filter element into the oil filter housing.
Tightening Torque 25 Nm
8. Temporarily tighten the oil filter cover (2). Install the socket
wrench “7” (special tool : 103 589 02 09 00), and then
completely tighten it.
Installation Notice
2 Oil Filter Cover
5 O-ring
6 Oil Filter Element
7 Special Tool (Socket Wrench)
Tightening Torque 25 Nm

1B1-98 M162 ENGINE MECHANICAL
Tightening Torque 23 Nm
Notice
Replace the oil filter gasket.
4. Installation should follow the removal procedure in the
reverse order.
5. Check engine oil level.
6. Run the engine at idle and check the engine for leaks. 3. Remove the oil filter bolt and then remove the oil filter.
Installation Notice
Removal & Installation Procedure
1. Drain the coolant from the crank case.
2. Remove the each coolant line and hose.

M161 ENGINE MECHANICAL 1B2-3
N
· ·· ·
·m
20 / + 90°
40
72 - 88
20 / + 90°
25 - 35
22.5 - 27.5
22.5 - 27.5
22.5 - 27.5
22.5 - 27.5
30
26 - 34
30
8 - 10
25
25
22.5 - 27.5
29 - 35
22.5 - 27.5
9 - 11
50
9 - 11
15Application
Exhaust Camshaft Sproket Bolt
Chain Tensioner Screw Plug
Chain Tensioner Assembly
Exhaust Camshaft Sprocket to Camshaft
Oil Pump Sprocket Bolt
Tensioning Device Bolt
Water Pump Pulley
Upper Intake Manifold Bolt
Lower Intake Mainfold Bolt
Flange Bolt to Exhaust Mainfold
Exhaust Mainfold Nut to Stud Bolt
Rivet Nut in Exhuast Mainfold Hole
Pre-Silencer Bolt
Oil Drain Plug
Oil Filter Cover
Oil Filter Bolt
Oil Pump Drive Sprocket Bolt
Oil Pump Mounting Bolt
Oil Strainer Bracket Bolt
Oil Pressure Relief Valve Screw Plug
Oil Dipstick Guide tube Bolt
Oil Gallery Screw Plug
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)

1B2-10 M161 ENGINE MECHANICAL
4. Disconnect the coupling of HFM sensor and remove the air
cleaner cross pipe.
6. Loosen the radiator drain cock and drain the coolant.
Notice
Open the coolant reservoir cap. 5. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque 28 - 47 Nm