length SSANGYONG MUSSO 1998 Workshop Repair Manual

GENERAL INFORMATION 0B-5
Application
Overall Length (mm)
Overall Width (mm)
Overall Height (mm)
Wheel Base (mm)
Tread :Front (mm)
Rear (mm)
VEHICLE DIMENSIONS AND WEIGHTS
Vehicle Dimensions
Application
Manual : Curb Weight (kg)
Gross Vehicle Weight (kg)
Automatic : Curb Weight (kg)
Gross Vehicle Weight (kg)
Passenger Capacity
Vehicle Weights
Application
4656
1864
1735
2630
1510
1520
661LA
1860
2520
1916
2520
5662NA
1968
2520
1989
2520
5662LA
1890
2520
2005
2520
52.0L DOHC
1937
2520
-
-
52.3L DOHC
1850
2520
1942
2520
53.2L DOHC
1930
2520
2025
2520
5

M162 ENGINE MECHANICAL 1B1-37
7. Remove the cylinder head bolts in numerical order.
Installation Notice
8. Check the length of the cylinder head bolt.
Installation Notice
Box Wrench Insert 000 589 01 10 00
lReplace the bolt if the measured length exceed the
max. length.
lApply the oil to the thread surface of bolt.
9. Carefully remove the cylinder head and check the mating
surface.
10. Installation should follow the removal procedure in the
reverse order. 6. Remove the guide rail fixing pin from the cylinder head using
the sliding hammer (01) and the threaded pin (02).
Sliding Hammer 116 589 20 33 00
Threaded Pin 116 589 02 34 00
Tightening Torque1st step 55 Nm
2nd step 9 0 °
3rd step 9 0 °
Length (L)New 160 ± 0.8 mm
Max. 162 ± 0.7 mm

M162 ENGINE MECHANICAL 1B1-51
Inspection
1. If the length ‘L’ of the crankshaft bearing cap bolt exceeds
63.8mm, replace it.
2. Make sure the crankshaft bearing cap is properly seated
on the cylinder block (arrows).
3. Measure and record the inner diameter of the crankshaft
bearing.
Notice
lMeasure at 2 points (1, 2).
lMeasure ‘A’,‘B’and ‘C’ as shown. If average value of ‘B’
and ‘C’is less than value ‘A’, then the average value of
‘B’ and ‘C’ is actual average value. If average value of
‘B’ and ‘C’ is more than value ‘A’is actual average value.
4. Measure and record the diameter of the crankshaft bearing
journal.
Notice
lRecord the mean value when measured at 3 points (A,
B, C).
lMeasure the inner diameter of bearing and the diameter
of journal and if it is out of the standard data, replace
the bearing shell.

M162 ENGINE MECHANICAL 1B1-53
FLYWHEEL / DRIVEN PLATE
Preceding Work : Removal of manual or automatic transmission
1 Flywheel Mounting Bolt (M10 x 22, 8 pieces)
...............................................1st step 45+5 Nm
2nd step +90° +10°
2 Plate3 Driven Plate (A/T)
4 Dowel Pin
Service Data Standard (Stretch Bolt)
Nominal Size
Stretch Side Diameter
Bolt Length
Tightening TorqueM x 1.5
8.5 - 0.2 mm
8.0 mm
21.8 - 22.2 mm-
When New
Min. Diameter
When NewD
d
L
1st step 50 Nm, 2nd step 90°

M162 ENGINE MECHANICAL 1B1-89
Inspection
1. Measure the basic bore of the connecting rod bearing.
Notice
If the basic bore exceeds the value of 51.614mm, replace
the bearing or check the connecting rod.
2. Check connecting rod bolts.
3. Check the assembly mark(indication//or number:arrow) of
the connecting rods and the bearing cap when installing.
Notice
lMake sure it doesn’t exceed over 4g with other
connecting rods when replacing the connecting rods.
lCheck if the connecting rod and the bearing cap are
accurately seated on the groove when replacing the
bearing. Notice
If the length exceeds max. length, replace it.
Length When New (L)
Max. Length (L)
Tightening Torque51.7 - 52 mm
52.9 mm
1st step 40 + 5 Nm
2nd step 90°+10°

M161 ENGINE MECHANICAL 1B2-43
15. Check the length of the cylinder head bolt.
Tightening TorqueWhen New 100 mm
Max. Length 105 mm
Notice
Replace the bolt if the measured length exceed the max.
length.
16. Installation should follow the removal procedure in the
reverse order.

1B2-58 M161 ENGINE MECHANICAL
Inspection
1. If the length ‘L’ of the crankshaft bearing cap bolt exceeds
63.8mm, replace it.
2. Make sure the crankshaft bearing cap is properly seated
on the cylinder block (arrows).
3. Measure and record the inner diameter of the crankshaft
bearing.
Notice
lMeasure at 2 points (1, 2).
lMeasure ‘A’,‘B’and ‘C’ as shown. If average value of
‘B’ and ‘C’is less than value ‘A’, then the average value
of ‘B’ and ‘C’ is actual average value. If average value
of ‘B’ and ‘C’ is more than value ‘A’is actual average
value.
4. Measure and record the diameter of the crankshaft
bearing journal.
Notice
lRecord the mean value when measured at 3 points
(A, B, C).
lMeasure the inner diameter of bearing and the
diameter of journal and if it is out of the standard data,
replace the bearing shell.

1B2-60 M161 ENGINE MECHANICAL
FLYWHEEL/DRIVEN PLATE
Preceding Work : Removal of manual or automatic transmission
1 Flywheel Mounting Bolt
(M10 x 22, 8 pieces) ................ 1st Step 45 Nm
2nd Step 90°+10°
2 Plate3 Driven Plate (A/T)
4 Dowel Pin
5 Flywheel (M/T)
Service Data Standard (Stretch Bolt)
Nominal Size
Stretch Side Diameter
Bolt Length
Tightening TorqueM x 1.5
8.5 - 0.2 mm
8.0 mm
21.8 - 22.2 mm-
When New
Min. Diameter
When NewD
d
L
1st step 50 Nm, 2nd step 90°

1B2-94 M161 ENGINE MECHANICAL
Inspection
1. Measure the basic bore of the connecting rod bearing.
Notice
If the basic bore exceeds the value of 51.614mm, replace
the bearing or check the connecting rod.
2. Check connecting rod bolts.
3. Check the assembly mark(indication//or number:arrow) of
the connecting rods and the bearing cap when installing.
Notice
lMake sure it doesn’t exceed over 4g with other
connecting rods when replacing the connecting rods.
lCheck if the connecting rod and the bearing cap are
accurately seated on the groove when replacing the
bearing. Notice
If the length exceeds max. length, replace it.
Length When New (L)
Max. Length (L)
Tightening Torque51.7 - 52 mm
52.9 mm
1st step 40 + 5 Nm
2nd step 90°+10°

1B3-22 OM600 ENGINE MECHANICAL
With Air Conditioner
Removal & Installation Procedure
1. Remove the nut.
2. Push the tensioning lever in direction of arrow with a rod
(F12 ´ 180mm) and pull out the bolt to the rear.
3. Push back the tensioning lever (arrow direction) to release
the spring tension and remove the belt.
4. Install the poly V-belt beginning at the tensioning pulley (7).
7 Tensioning Pulley
8 Crankshaft
9 Alternator
10 Coolant Pump
11 Guide Pulley
12 Power Steering Pump
13 Aircon. Compressor
Lengthe of Belt
Length (L)
Without Air Conditioner2,100 mm
2,040 mm