SSANGYONG MUSSO 2003 Service Manual

FATC-HAVC 7D-15
TROUBLESHOOTING Check and Service Incar sensor is a sensor that detects interior air temperature and a thermistor that decreases its resistance when temperature up and increases when temperature down.
1. Check that there are incar sensor fault code (11,12) by using self-diagnosis function.
2. Disconnect incar sensor 2-pin connector that installed on
inner lower instrument panel cover of driver ’s side and
remove the sensor.
3. Check that measured resistance value among incar sensor terminals is as shown in the right side graph. Notice Measure resistance value by soaking the sensor in the ice water and check changes in resistance values after soaking
it in the very hot water.
4. If resistance value is out of specification, replace the incar sensor.
5. Install the sensor and turn the ignition switch to ON position and check that voltage between No. 12A terminal of incar
sensor and body (-) is 5V.
6. Check current between the No. 12B and 12A connector terminals of the incar sensor and the No. 1 and 5 connector terminals of the airconditioner control unit and repair the wire if defective.

7D-16 FATC-HAVC
910
Ambient sensor connector
2

0.5W
Airconditioner control unit connector
V
5

0.5BL
Ambient Sensor Ambient sensor is a sensor that detects ambient temperature and a thermistor that decreases its resistance when temperature up and increases when temperature down.
1. Check that there are ambient sensor fault code (13,14) by
using self-diagnosis function.
2. Disconnect ambient sensor 2-pin connector that installed on front right side of the frame and remove the sensor.
3. Check that measured resistance value among ambient sensor terminals is as shown in the right side graph. Notice Measure resistance value by soaking the sensor in the ice water and check changes in resistance values after soaking
it in the very hot water.
4. If resistance value is out of specification, replace the ambient sensor.
5. Install the sensor and turn the ignition switch to ON position and check that voltage between No. 10 terminal of the
ambient sensor and body (-) is 5V.
6. Check current between the No. 10 and 9 connector terminals of the ambient sensor and the No. 2 and 5 connector terminals of the airconditioner control unit and repair the wire if defective.

FATC-HAVC 7D-17
7b7a
Water sensor connector
3

0.5RB
Airconditioner control unit connector
V
5

0.5BL
Water Sensor
Water sensor is a thermistor that detects engine coolant temperature to operate the blower speed to LO when water temperature is less than 50.
1. Check that there are water sensor fault code (15,16) by
using self-diagnosis function.
3. Check that measured resistance value among water sensor terminals is as shown in the right side graph. Notice Measure resistance value by soaking the sensor in the ice water and check changes in resistance values after soaking
it in the very hot water.
4. If resistance value is out of specification, replace the water sensor.
5. Install the sensor and turn the ignition switch to ON position and check that voltage between No. 7a terminal of the water
sensor and body (-) is 5V.
6. Check current between the No. 7a and 7b connector terminals of the water sensor and the No. 3 and 5 connector terminals of the airconditioner control unit and repair the wire if defective.
2. Disconnect water sensor 2-pin connector that installed on
the heater unit of inner instrument panel and remove the
water sensor.

7D-18 FATC-HAVC Sun load Sensor Sun load sensor is a photo diode that detects lights. Resistance of diode can be measured as current by using multimeteraccording to increasing sun loads.
1. Check current on the circuits between the sun load sensorand the airconditioner control unit.
2. Turn the ignition switch to ON position and check that voltage between No. 13a terminal of the sun load sensor and vehicle
ground is 5V.
3. Measure current between No. 13a terminal of the sun load sensor and No. 11 terminal of the control unit and check it isas shown in the below graph.
4. If current value is out of specification, replace the sun load sensor.

FATC-HAVC 7D-19
Fault : intake (recirculation/fresh air) door inoperative
Remove the glove box.
Measure voltage between 6c terminal positive pole (+)
and bo dy (-).
Measured voltage is 12V.Check No. 24 fuse (15A) in the box.
Turn the ignitin switch OFF and disconnect harness of
the intake actuator.
Ye s No
Disconnect 3-pin connector of the intake mode actuator and turn the ignition switch to ON position.
6A
6B 6C
Check that it operates toward each direction after connecting the battery to the 6C terminal of intake
actuator and ground 6A & 6B to the body.6C 6B 6A
Wiring side connector
Actuator connector
Intake actuator is normal.
Ye s
Repair and replace the intake actuator.
No
Check intake actuator linkage and door for
proper operation and repair if necessary.Disconnect 20-pin connector from the airconditioner control unit.
Check current between the intake actuator (6A, 6B) and the airconditioner control unit (6,7).
Is there current?
Ye s
Repair open wire between the intake actuator and the control unit.
No
Replace the good control unit and re-check. If no fault, replace the control panel.
67

0.5YB

0.5LgR
+
-

7D-20 FATC-HAVC Fault : air flow does not change toward panel side.
8H
Remove the center panel of the instrument panel.
Measure voltage between 8I terminal positive pole (+) and body (-).
Measured voltage is 12V.Check No. 24 fuse (15A) in the fuse box.
Turn the ignition switch OFF and disconnect harness of
the mode actuator.
Ye sNo
Disconnect 8-pin connector of the mode actuator and turn the ignition switch to ON position.
Check that it operates toward each directions when
ground is connected to terminal (8J, 8H, 8F, 8D, 8B) of
the mode actuator alternatively.
Mode actuator
connector
Mode actuator is normal.
Ye s
Repair and replace the mode actuator.
No
Check the intake actuator linkage and door
for proper operation and repair if necessary.Disconnect 20-pin connector from the airconditioner control unit.
Check current between the mode actuator (8J, 8H, 8F,
8D, 8B) and the airconditioner control unit (11, 12, 13,14, 15).
Is there current?
Ye s
Repair open wire between the mode actuator and the control unit.
No
Replace the good control unit and re-check. If no fault, replace the control panel.
14 15
+
-
8
IWiring side connector
8I
8J 8H 8F 8D 8B 8A
Mode actuator connector Control unit connector
12 13
11
8B 8D 8F 8J

SECTION 8A
SEAT BELTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 8A-1
Fastener Tightening Specifications . . . . . . . . . 8A-1
Component Locator . . . . . . . . . . . . . . . . . . . 8A-2
Front Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . 8A-2
Rear Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . 8A-3 TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
General Description and System
Operation . . . . . . . . . . . . . . . . . . . . . . . . . 8A-4
Driver Seat Belt Warning . . . . . . . . . . . . . . . . 8A-4
Operation and Functional Checks . . . . . . . . . 8A-4
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Anchor Bolt N
m
35 - 55

8A-2 SEAT BELTCOMPONENT LOCATOR
FRONT SEAT BELT
1 Seat Belt Assembly (3-Point)
2 Buckle Assembly
3 Seat Belt Dust Cover
4 Seat Belt Webbing Guide
5 Seat Belt Reel Assembly
6 Anchor Bolt .......................................... 35-55 Nm
7 Anchor Bolt .......................................... 35-55 Nm
8 Anchor Bolt .......................................... 35-55 Nm

SEAT BELTS 8A-3
REAR SEAT BELT1 Seat Belt Assembly (3-point)
2 Seat Belt Stalk Plate Assembly
3 Seat Belt Assembly (2-Point)
4 Webbing Buckle Assembly (Center)
5 Webbing Buckle Assembly (Rear)
6 Webbing Hanger
7 Seat Belt Dust Cover
8 Webbing Guide

8A-4 SEAT BELTGENERAL DESCRIPTION
AND SYSTEM OPERATION
DRIVER SEAT BELT WARNING The driver's safety belt incorporates a safety belt reminder light in the instment cluster remind the driver if the safety beltis not fastened when the ignition is turnd ON.
OPERATION AND FUNCTIONAL CHECKS Caution :
Keep sharp objects and potentially damaging objects away from the seat belts.
Avoid bending or damaging any portion of the buckleor the latch plate.
Do not bleach or dye the belt webbing. Use only mild soap and water in order to clean the belts.
When installing the seat belt anchor bolts and thescrews, start the bolts and screws by hand in order to prevent crossthreading.
Do not attempt any repairs on the retractormechsemblies with new assemblies.
Replace any belts that are cut r damaged in any way.
1. Inspect all saet belt anchor bolts and the screw in order to verify that they are secure.
2. Inspect the seat belt buckle. The buckle must lock and unlock easily.
3. After inserting the latch into the buckle, tug sharply on the belt. The buckle must remain locked.
4. Fully extend the shoulder belt portion to make sure that there is no twisting or tears in the belt.
5. Let the shoulder belt retract fully. The belt should retract easily.