torque SSANGYONG MUSSO 2003 Service Manual

OM600 ENGINE MECHANICAL 1B3-57
21. Position the camshaft on marking and install the camshaftsprocket. Notice Align the alignment marks on the chain and sprocket.
23. Install the camshaft sprocket bolt.
22. Check the TDC position of the crankshaft.
Tightening Torque 25 Nm + 90
°

1B3-58 OM600 ENGINE MECHANICAL
24. Install the exhaust manifold and gasket.
25. Install the turbocharger.
26. Install the exhaust pipe onto the turbocharger.
Tightening Torque 25 Nm
Notice Measure the max. length ‘L’ and replace the bolt if it exceeds
53.6mm.

OM600 ENGINE MECHANICAL 1B3-59
27. Replace the seal and then install the chain tensioner.
Tightening Torque 80 Nm
28. Remove the engine lock.
29. Insert the nozzle washer into the hole to face round part downward.
30. Install the fuel injection nozzle.
Tightening Torque 40 Nm
31. Connect the fuel hose.
32. Install the cable channel and connect the cables to glow plugs.

1B3-60 OM600 ENGINE MECHANICAL
35. Connect the wires to the coolant temperature sensor andthe glow plug sensor.
36. Replace the intake manifold gasket.
37. Install the intake manifold.
Tightening Torque 25 Nm
33. Replace the gasket and install the cylinder head cover.
Tightening Torque 10 Nm
34. Install the blow-by hose.

OM600 ENGINE MECHANICAL 1B3-61
38. Replace the O-ring of heater feed pipe and install it to thecylinder head. NoticeFor installation, clean the hole.
39. Install the bracket of heater feed pipe to the oil filter.
40. Install the fuel pipe and the accelerator control linkage.
41. Connect the fuel lines to the injection nozzles and to the injection pump. Box Wrench Insert 000 589 77 03 00
Tightening Torque 18 Nm

1B3-62 OM600 ENGINE MECHANICAL
43. By inserting a rod into the tensioning lever upper hole andpulling the rod, install the bolt and then tighten the nut.
44. Install the oil dipstick tube bracket.
Tightening Torque 10 Nm
45. Hold the cooling fan with the counter holder and tighten the bolt.
42. Install the poly V-belt.
Notice Be careful not to contaminate the belt.
Tightening Torque 23 Nm

OM600 ENGINE MECHANICAL 1B3-67
Installation Procedure
1. Thoroughly clean the sealing surface and apply sealant.
2. Install the timing case cover.Notice Bolts arrangement
1.M6 x 60
2.M6 x 70
3.M6 x 40
3. Tighten the socket bolts in the chain box.
Tightening Torque 10 Nm
Tightening Torque 23 Nm
4. Tighten the oil pan bolts.
Tightening Torque 10 Nm 10 Nm23 Nm
Socket bolt
M6 bolt M8 bolt

1B3-68 OM600 ENGINE MECHANICAL
Tightening Torque25 Nm
5. Install the flange, vibration damper and crankshaft belt
pulley. Notice
Replace front radial seal if necessary.
6. Install the alternator bracket.
25 Nm
Front
Side
7. Install the alternator
Tightening TorqueUpper - 25 Nm Low - 25 Nm
8. Install the cylinder head cover.
Tightening Torque 10 Nm
9. Tighten the injection pump mounting bolts.
Tightening Torque 23 Nm

OM600 ENGINE MECHANICAL 1B3-69
10. Install the fuel filter.
11. Install the vacuum pump.
12. Install the power steering pump.
13. Install the power steering pump pulley.
Tightening Torque 25 Nm
Tightening Torque 10 Nm
Tightening Torque 23 Nm
Tightening Torque 32 Nm
14. Install the guide pulley bracket.
Tightening Torque 9 Nm

1B3-70 OM600 ENGINE MECHANICAL
15. Install the guide pulley (22) and fit the closing cover (20).
16. Replace the gasket (3) and install the cylinder head cover(2).
17. Install the cooling fan belt pulley and fan clutch.
18. Install the belt tensioning device and then install the belt.
19. Install the cooling fan.
20. Fill the engine oil and check oil leaks by running the engine.
Tightening Torque 23 Nm
Tightening Torque 10 Nm