torque SSANGYONG MUSSO 2003 Service Manual

FRONT SUSPENSION 2C-5
Removal & Installation Procedure
1. Remove the connecting nuts (1) from stabilizer bar link.Installation Notice
2. Remove the connecting nuts (2) of the stabilizer bar andlink and then remove the link. Installation Notice
3. Remove the stabilizer bar fixing cap bolts (arrow) and remove the stabilizer bar.
Tightening Torque 60 - 80 Nm
4. Installation should follow the removal precedure in the reverse order. Notice The distance between the end of the nut and the end of the link should be in 10-13 mm at the connection of the stabilizer bar link and lower arm.
Tightening Torque 30 - 45 Nm
Tightening Torque 16 - 22 Nm

2C-6 FRONT SUSPENSION TORSION BAR1 Nut
2 Torque Arm
3 Washer
4 Bolt ............................................ M10 : 40-60 Nm M12 : 60-80 Nm
5 Torsion Bar End Seat
6 Dust Cover
7 Torsion Bar
8 Dust Cover
9 Height Control Arm Assembly
10 Height Control Bolt End Piece
11 Height Control Bolt
12 Height Control Seat

FRONT SUSPENSION 2C-7
Removal & Installation Procedure
1. Remove the fixing nuts and bolts of the shock absorberand lower arm connection. Installation Notice
2. Remove the connecting nuts of the stabilizer bar link to the lower arm. Installation Notice
3. Turn the height control bolt until the distance between the end of the height control bolt end piece and the bolt end becomes 0-5 mm. Installation Notice Install the torsion bar spring and adjust the distance between the end of the height control bolt and piece end the bolt end to be 50-55 mm. Adjust the vehicle height.
Tightening Torque 60 - 80 Nm
Tightening Torque 16 - 22 Nm
4. Remove the torque arm fixing nuts and bolts and then withdraw the torsion bar spring. Installation Notice
M10 M12
Tightening Torque40 - 60 Nm 60 - 80 Nm
5. Installation should follow the removal precedure in thereverse order.
6. Check and adjust the wheel alignment.

FRONT SUSPENSION 2C-9
Removal & Installation Procedure
1. Remove the shock absorber.Installation Notice
2. Remove the fulcrum pin mounting bolts and nuts and removethe upper arm assembly. Notice Be careful not to damage or lose the adjusting shims.
Upper LowerDistance between the nut end and the screw end
Tightening Torque6 - 9 mm
60 - 80 Nm
3. Remove the lower arm mounting bolts (2). Installation Notice
Tightening Torque 120 - 140 Nm
4. Pull out the cotter pin from the lower arm ball end assembly and remove lower arm after loosening the slotted nut. Installation Notice
Tightening Torque 150 - 180 Nm
Notice Replace the cotter pin with new one.
5. Installation should follow the removal precedure in the reverse order.
Tightening Torque 120 - 180 Nm
Installation Notice

FRONT SUSPENSION 2C-13
VERTICAL AND LATERAL SENSOR Removal & Installation Procedure
1. Disconnect vertical sensor and lateral sensor connectors.Notice When connecting the connectors, connector connection of the lateral sensor (2) should be in the right and connectorconnection of the vertical sensor (1) should face downward.
2. Unscrew bolts and remove vertical sensor and lateral sensor. Installation Notice
1 Body Vertical Acceleration Sensor(Vertical Sensor)
2 Body Lateral Acceleration Sensor (Lateral Sensor)
3. Installation should follow the removal procedure in the reverse order.
Tightening Torque 20 - 30 Nm

2D-6 REAR SUSPENSION Removal & Installation Procedure
Stabilizer bar
1. Remove the upper nut of the connecting link.
Installation Notice
2. Remove the stabilizer bar cap fixing bolts (arrow) andremove the stabilizer bar. Installation Notice
Tightening Torque 16 - 22 Nm
Distance Between the Nutend and the Screw end 10 - 13 mm
Tightening Torque 30 - 45 Nm
Lateral Rod
1. Remove the lateral rod fixing nut from the frame.
Notice Completely press the coil springs. Installation Notice
2. Remove the lateral rod fixing nut from the rear axle and remove the lateral rod. Installation Notice
Tightening Torque 150 - 180 Nm
Tightening Torque 150 - 180 Nm

REAR SUSPENSION 2D-7
Shock Absorber.
1. Remove the lower mounting nut.
Installation Notice
2. Remove the upper mounting nut and remove the shock absorber. Installation Notice
Tightening Torque 50 - 65 Nm
Upper Arm
1. Remove the upper arm fixing nut from the frame.
Installation Notice
2. Remove the upper arm fixing nut from the rear axle and remove the upper arm. Installation Notice
Tightening Torque 150 - 180 Nm
Tightening Torque 150 - 180 Nm
Lower arm
1. Remove the parking brake cable bracket.
Tightening Torque 30 - 45 Nm
Distance between the nut
end and the screw end 6 - 9 mm

2D-8 REAR SUSPENSION
2. Remove the lower arm fixing nut from the frame.Installation Notice
3. Remove the lower arm fixing nut from the rear axle andremove the lower arm. Installation Notice
Tightening Torque 150 - 180 Nm
Tightening Torque 150 - 180 Nm

TIRES AND WHEELS 2E-7
To correct unbalance, install equal weights 180 ° opposite
each other, one on the inside of the wheel and one on the outside, at the point of unbalance.
Balance Weight
6. Cautions for installation and removal. Clean the mounting surfaces of hub and wheel.
Do not apply grease or oil on the nuts and bolts (It will
cause looseness and poor tightening).
Using a jack, lift up the tire about 3cm from the ground.
Tighten nuts in a criss-cross pattern 2-3 times.10g
0.4oz
20g
0.7oz 30g
1.10oz 40g
1.40oz 50g
1.80oz 60g
2.1oz
Steel : 80 - 120Nm
Aluminium : 110 - 130NmTighten Torque

FRONT DRIVE AXLE 3A-7
Removal & Installation Procedure
1. Be careful not to change the valve when connecting thecheck valve and each hose.
2. Adjust the clearance between the retainer ring (5) and locking hub (7) using the shim(6).
Notice Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0 mm
Normal Max. 0.2 mm
3. Tighten the auto locking hub cap bolt to the specified torque and order.
Tightening Torque 50 - 60 Nm