drain bolt SSANGYONG MUSSO 2003 Owner's Guide

1D2-16 M161 ENGINE COOLING Removal & Installation Procedure1. Drain coolant from the radiator.
2. Remove the coolant thermo connector from the radiator.
3. Remove the each coolant hoses.
Tightening Torque 14 Nm
4. Remove the automatic transmission oil cooling hose.
Installation Notice
5. Unscrew the bolts from radiator bracket and remove the bracket and insulator. Installation Notice
Tightening Torque 3 - 7 Nm
6. Remove the radiator upper mounting bolts and then remove the bracket and insulator.
7. Remove the radiator.
8. Check the radiator pin for crack, damage, leakage and bending and replace if necessary.
9. Installation should follow the removal procedure in the reverse order.
10. Berform the cooling system leakage test.

SECTION 1D3
OM600 ENGINE COOLING
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1D3-1General Specifications . . . . . . . . . . . . . . . . . 1D3-1
Fastener Tightening Specifications . . . . . . . . 1D3-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-2 Cooling Circulation . . . . . . . . . . . . . . . . . . . . 1D3-2
Thermostat Operation . . . . . . . . . . . . . . . . . 1D3-3
Cooling System Leakage Test . . . . . . . . . . . 1D3-4
Maintenance and Repair . . . . . . . . . . . . . . 1D3-5 On-Vehicle Service . . . . . . . . . . . . . . . . . . . .
1D3-5
Drain and Filling of Coolant . . . . . . . . . . . . . 1D3-5
Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . 1D3-6
Coolant Pump Housing . . . . . . . . . . . . . . . . . 1D3-8
Cooling Fan Clutch . . . . . . . . . . . . . . . . . . . 1D3-10
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-12
Cooling Sub-System . . . . . . . . . . . . . . . . . . 1D3-14
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-16
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
Application
Coolant
Mixing Ratio (Water : anticorrosion) Capacity
Description
ALUTEC P- 78 50 : 50
10.5L - 11L 9.5L - 10L
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Coolant Pump Bolt Belt Pulley BoltCoolant Pump Housing Return Pipe BoltThermostat Bolt Cooling Fan Clutch Socket Bolt (Center) Cooling Fan Clutch Socket Bolt (Side)Radiator BoltCoolant Sub-tank BoltN 

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10 101010 45 10
3 - 73 - 7
FASTENER TIGHTENING SPECIFICATIONS
662LA 661LA

OM600 ENGINE COOLING 1D3-13
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermoswich connector from radiator.
3. Remove the each coolant hose.
4. Remove the auto T/M oil cooling hose and cooling line.Installation Notice
5. Loosen the radiator upper mounting bolt and remove the mounting stopper and insulator.
6. Remove the radiator.
7. Check the radiator pin for crack, leakage and bending and replace it if necessany.
8. Installation should follow the removal procedure in the reverse order.
Tightening Torque Hose : 29 - 40Nm

OM600 ENGINE COOLING 1D3-15
Removal & Installation Procedure Cooling Fan Shroud
1. Remove the radiator deaeration hose and tube.Installation Notice
Tightening Torque 3 - 7 Nm
Tightening torque 3-7Nm
2. Check the shroud.
3. Installation should follow the removal procedure in the reverse order.
Coolant Sub-Tank
1. Drain the coolant from radiator.
2. Remove the each hose.
3. Loosen the mounting bolt of sub-tank and remove the coolant sub-tank. Installation Notice
4. Installation should follow the removal procedure in the reverse order.
Tightening Torque 3 - 7 Nm

OM600 ENGINE COOLING 1D3-17
Removal & Installation Procedure
1. Drain the coolant completely.
2. Disconnect the coolant hose(4) from the thermostat housingcover(3).
3. Remove the bolts(5) and then remove the thermostat(1) and housing cover(3) Installation Notice Align the groove on thermostat and the housing cover rib(arrow).
Tightening Torque 10 Nm
Notice Replace the seal(2).
4. Installation should follow the removal procedure in the reverse order.

1F1-60 M162 ENGINE CONTROLS
Tools Required 661 589 00 46 00 Cap Remover Removal & Installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the harness connector (1).
3. Disconnect the fuel supply (6) and return (5) pipes.
4. Using a special tool, Unscrew the eight fuel retaining boltsand remove the pump from fuel tank. Notice
Check the condition of the seal and replace if necessary. Drain the fuel before removing the pump.

FRONT DRIVE AXLE 3A-17
1 Front Axle Housing Mounting Bracket
2 Inner Shaft (Left)
3 Bolt...................................................... 55-65 Nm
4 Oil Seal .................................................. Replace
Apply Grease to the Sealing Rib
5 Snap Ring
6 Bearing
7 Snap Ring
8 Oil Drain Plug ....................................... 28-41 Nm
9 Front Axle Housing
10 Breather Nipple 11 Inner Shaft (Right)
12 Pinion Lock Nut ................................ 240-310 Nm
13 Washer
14 Companion Flange
15 Oil Seal .................................................. Replace
Apply Grease to the Sealing Rib
16 Bearing
1 7 Shim
18 Bearing Baffle
1 9 Shim20 Bearing
21 Oil Slinger
22 Drive Pinion
23 Oil Filler Plug ....................................... 28-41 Nm
24 Bolt ...................................................... 39-46 Nm
25 Axle Housing Cover ..............Apply Liquid Gasket
to the Contact Surface
26 Ring Gear
27 Bearing
2 8 Shim
29 Shaft Lock Pin
30 Differential Case
31 Bolt ...................................................... 75-90 Nm
32 Bolt ...................................................... 48-69 Nm
33 Washer
34 Bearing Cap
35 Thrust Washer
36 Side Gear
37 Differential Shaft
38 Differential Pinion
39 Thrust Washer

3A-18 FRONT DRIVE AXLE
Disassembly Procedure
1. Remove the drain plug and drain the oil. Reinstall the drainplug. Installation Notice
Tightening Torque 28 - 41 Nm
2. Unscrew the axle housing and housing mounting bracket bolts and remove the bracket and inner shaft assembly.
3. Remove the bearing fixing snap ring of the inner shaft and pull out the bearing. Separate the inner shaft and the mounting bracket.
4. Remove the axle housing cover. Notice Clean the cover and housing contact surfaces.

3D-2 REAR DRIVE AXLEFASTENER TIGHTENING SPECIFICATIONS
Application
Inner Bracket Mounting Nut Propeller Shaft to Rear Axle Input ShaftLower Arm Mounting Nut Lower Shock Absorber to Axle Housing Upper Arm Mounting NutStabilizer Bar Mounting BoltLateral Rod Mounting NutDrive Pinion Lock Nut Oil Drain Plug Ring Gear Mounting BoltOil Filler Plug
N 

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50 - 65 70 - 80
150 - 180 50 - 65
150 - 180 30 - 45
150 - 180240 - 310 28 - 4275 - 9028 - 42
4.55 4.554.55 4.27 5.863.733.734.89
1.9 L
SEA 80W/90, API GL - 5
M/TA/T (MB) M/T A/T (MB)A/T (BTRA)M/TA/T (MB) A/T (BTRA)
Oil Capacity Oil Specification
Application Description
GENERAL SPECIFICATIONS(CONT'D)
E20 E23 E32
Reduction Ratio

REAR DRIVE AXLE 3D-11
UNIT REPAIR
AXLE HOUSING Preceding Work : Removal of the axle shaft Removal of the axle housing
1 Drive Pinion Lock Nut ......................240-310 Nm
2 Washer
3 Companion Flange
4 Pinion Oil Seal
5 Bearing Slinger
6 Bearing
7 Shim
8 Shim
9 Bearing Cup
10 Breather Nipple
11 Rear Axle Housing
12 Oil Drain Plug ....................................... 28-42 Nm
1 3 Shim
14 Bearing
15 Drive Pinion
16 Bearing Cap 17 Bolt
.................................................... 87-124 Nm
18 Bearing
1 9 Shim
20 Ring Gear
21 Shaft Lock Pin
22 Differential Case
23 Ring Gear Mounting Bolt ......................75-90 Nm
24 Thrust Washer
25 Differential Pinion
26 Thrust Washer
27 Side Gear
28 Differential Shaft
29 Housing Cover
30 Bolt ...................................................... 38-46 Nm
31 Oil Filler Plug ....................................... 28-42 Nm