STICS SSANGYONG MUSSO 2003 Workshop Manual

ELECTRICAL WIRING DIAGRAMS 5-121
 W/H A/C
c. POSITION OF CONNECTORS AND GROUNDS

W/H MAIN (I/P)
d. SPLICE PACK S202 (GRAY)
1 2 3 4
5 6 7 8RY RY RY RY
RYRY RY RYStics '1'
F17 (10A)
Seat belt Switch '3'
Chime Bell '2', Buzzer '3' DLC '14'
Key Reminder Switch '3' Clock '1'
C212 '10' Audio '5'
S203 (GRAY)
1 2 3 4
5 6 7 84
7
Ef10
10A
C212 C101
ECS Switch '4'
Rear Wiper/Washer Switch '6'
A/C Control Panel '11' Tail Lamp Relay '87'
Door unlock Switch '4' Defroster Switch '4'
Audio '3', 4WD Switch '7'
Front Cigar Lighter '2'
Seat Warmer Switch '6' Fog Lamp Switch '4'
Hazard Switch '2'Clock '4'GW GW
GW
GW GW
GW
GW GW

5-128 ELECTRICAL WIRING DIAGRAMS
24. POSITION LAMP, TAIL LAMP, LICENCE PLATE LAMP CIRCUIT
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Beside The I/P Relay Block Inside Co-Driver Side Cowl Panel Floor - Tail GateFloor - Tail Gate Main Tail Gate Engine EngineMain Main Floor Floor
C101 (21Pin, Colorless) C301 (20Pin, White) C304 (12Pin, Colorless) C401 (6Pin, Colorless) C402 (2Pin, Colorless) S101 (Black)S401 (Gray) G101 G103 G201 G202 G302 G303
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Beside The I/P Relay Block Inside Co-Driver Side Cowl PanelBehind The Left Lamp Behind The Left Lamp Inside The Engine Room Fuse Block Behind The Left The Lamp Behind The Left LampBehind The Right Head Lamp Right The I/P Fuse Block Beside The STICS Beside The Left Rear Speaker Beside The Right Rear Speaker
C301
W/H MAIN
12345 6789
10 11 12 13 14 15 16 17 18 19 20
C304
W/H MAIN
23 4
7
1
6891011 5
12
21
12
3456
1
345 212
C402
W/H FLOOR C401
W/H FLOOR
TAIL LAMP LICENCE LAMP
123 567
HEAD LAMP MULTI-FUNCTIONSWITCHC1C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A14
11 2
29 38
28
13 2021
39 434842
CLUSTER
30
BAT+
31 GND
58 (ILL)
G201 G101 G202 2 4
G303 Tail Lamp (RR/RH)
37
38 Cluster
Illumination Lamp 2 1
21
Position
Lamp
(LH) Position
Lamp
(RH)
241 2
81
4 13 S401Licence Plate Lamp
2
Tail Lamp
(RR/LH)
G103 G302 G302 LH RH
Ef11
10A
E
f10
10A
E
f6
40A
"2"
Stics Muti-Function
Switch"C4"
BL
S
B7 B6 B9
3
GL
RL
GL W
R
R R
B
BB
B1
S101
Illumination
Relay
Multi-FunctionSwitch(Light Switch)
OFF
1 2
C402
2 C401
GW
GW
GW
GW
GW GW GW
GW BrR
GWB
B 6
C301
C101
10
C304
3 2
C101
4
C101
5E
f2 80A

ELECTRICAL WIRING DIAGRAMS 5-141
 W/H TAIL GATE
c. POSITION OF CONNECTORS AND GROUNDS
 W/H FLOOR
d. SPLICE PACK S201 (Black)
 W/H MAIN (I/P)
S401 (Gray)
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
1 2 3 4
8 9
10 11B B
BRear RH Combi Lamp '4' Rear LH Combi Lamp '4'
5 6 7
12 13 14
2
Door lock Actuator '2'
G302B
B B
C402 BRear Wiper Motor '3' High Maunted Stop Lamp '2'
BLicense Lamp '2'
License Lamp '2'

5-142 ELECTRICAL WIRING DIAGRAMS
30. CLUSTER
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUITC104
W/H ENGINE
Engine - Main Engine - EngineGenerator - EngineGenerator - Engine Engine Main - ECM Main Main - Fuel TankMain - Fuel TankEnginex - MainMain - ECM Main Main - Floor MainMainMain
C104 (15Pin, Black)C105 (1Pin, Black)C106 (4Pin, Black)C107 (3Pin, Black) C111 (40Pin, Black) C206 (3Pin, Black)C206B (4Pin, Black)C212 (17Pin, White)C213 (6Pin, Colorless) C303 (14Pin, White) S201 (Black)G201G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Under The Engine Room Fuse Block Beside Pre-Heating Unit (DSL) Under The Air Cleaner Housing (DSL, Turbo)Under The Air Cleaner Housing (DSL, N/Turbo)Center The Engine Room Dash PanelUpper The T/C (DSL) Upper The T/C (GSL) Under The Coolant Reservoir TankBeside The ECM (MSE)Beside The I/P Relay BlockBehind The Cluster Right The I/P Fuse Block Beside The TCCU
C109
W/H ENGINEC212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
C206
W/H MAIN C206B
(GSL)
W/H MAIN
C213
W/H ECM MAIN C107
W/H
GENERATOR (DSL) (GSL)
C106
W/H
GENERATOR
10 1
20 11
30 21
40 3112312 34
321
654
123
C303
W/H MAIN
12 45
78 3
9 101112 13 6
14
C111
W/H ECM MAIN
12 34
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM (MSE)
112
29 38
28
13 2021
39 43484210987654321
20 19 18 17 16 15 14 13 12 11
28 27 26 25 24 23 22 21
36 35 34 33 32 31 30 29
STICS
CLUSTER
G205
"W"(GSL)
"P"(DSL)
Generator
Chime
Bell
"1" Stics
"11"
F24 10AF22 ( ) : DSL
[ ] : GSL(MSE)
Fuel
Low
WarningLamp
FuelGauge
10A
1
3
2
LY 17 19 29 27
15
14
RY W
W
3
RL GY 60
59 RL RL
Engine Coolant
TempSensor FuelSenderUnit
NA
LA
B 1
7
S201
BrWYY LB
Y
16 18 Cluster
VSS
Temp Gauge
Tachometer
SpeedMeterkm/h
TCM
"A19"
Stics "19"
ECS
"6"Stics"35"
G201 B G205
ECM (MSE)
RPM
CF
4C303
9
C109
3
C1071
C106
3 C104C206B C206
1 C105
GL
DSL
DSL
GSL
GSL
GL GL G G
B
DSL GSL
C213
36C111
6
33C206B
C206
DSL GSL
24
4(3) 1(2)
3(1)
1
C2061 C206B
15 IGN1
31 GND
[5]
[2]
[5] [2]
321
654
(GSL:EURO III)
FUEL SENDER UNIT
321
654
C206B
(GSL:EURO III) W/H MAIN

ELECTRICAL WIRING DIAGRAMS 5-143
 W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS
 W/H FLOOR
d. SPLICE PACK S201 (Black)
 W/H MAIN (I/P)
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW

5-148 ELECTRICAL WIRING DIAGRAMS
4) WARNING LAMP(PREHEAT'G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DE-FROSTER, WINTER, T/SIGNAL, FOG, HIGH BEAM) CIRCUIT
Main - Engine Engine - Main Main
C101 (21Pin, Colorless)C104 (15Pin, Black)G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Right The I/P Fuse Block
C101
W/H MAINC104
W/H ENGINE
CLUSTER
11 2
29 38
28
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39 434842
S/E MODE
SWITCH
PREHEATING UNIT TCM
MULTI-FUNCTIONSWITCH
HAZARD SWITCH STICS
12
1 235
46
B1
A1 B6
B7B14
A15 A30
A14
C1
C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A14
12
5678910 34
10987654321
20 19 18 17 16 15 14 13 12 11
28 27 26 25 24 23 22 21
36 35 34 33 32 31 30 29
30
BAT +
31 GND
G201
Lg
12 Cluster2
GrR
27
B
Preheat'g Defroster Winter Turn siganl
LHHigh-Beam Door Open
RH Ef12
15A Ef9
60A
F8 10A C103
RB
W
1
C101
9
C104
6
S/E Mode
Switch
(GSL, MB A/T)
"2"
RB
RB
12
Preheat'g
Unit
"2(DSL LA)"
BR
26
Defroster
Relay"87"
"7"
Stics
"87"
Head Lamp
Relay (Hi)
GBr
24 TCM
"A12" Hazard
Switch
"5"
HazardSwitch
"6"
G
28 Tu r m
Signal
Switch
"B2"
Tu r m
Signal
Switch "B1"
Y
25 RW RB RB
C104
7 RY RY
22
21 1
Head Lamp
Relay (Low)
"87" Ef2 80A

5-152 ELECTRICAL WIRING DIAGRAMS
6) ILLULMINATION, PRND INDICATOR LAMP CIRCUIT (E23 MB A/T)Main - Engine Main - T/M Main
C101 (21Pin, Colorless)C208B (15Pin, Black)G202
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Upper The T/C (GSL) Beside The STICS
C101
W/H MAIN
CLUSTER
11 2
29 38
28
13 2021
39 434842
C208B
W/H MAIN START LOCK
SWITCH 'B' POSITION
SWITCH
1
4 52
8
14
7
93
15
13
10
11 6
1276
12
4
38 N
P IGNR
D
39101234
15 58 IGN 1ILL
31 GND
G202
G201
E
f10
PP
44
38
37
BrR
R
43
RG N
N
40
L D
D
45
G
B
3
3
41
W 2
2
Start Lock out Switch
42
Y YW
Br RG L G W Y
Gr
10A
P
R
Cluster
D2
C101
GW GW
4
F21
10A
C208B
LY BY
4
1
C208B 73 9541
2'B' Position
Switch"2"
N3
86 85
30
87"B" Switch
Interlock
Reiay
48
B

5-154 ELECTRICAL WIRING DIAGRAMS
7) ILLULMINATION, PRND INDICATOR LAMP CIRCUIT (E32 MB A/T)Main - Engine Main - T/M Main - T/M Main
C101 (21Pin, Colorless) C207 (16Pin, Black)C208 (16Pin, Black) G202
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Upper The T/C Upper The T/C Beside The STICS
C101
W/H MAIN
CLUSTER
112
29 38
28
13 2021
39 434842
START LOCK
SWITCH 'B' POSITION
SWITCH
76
12
4
38N
P IGNR
D
39101234
C207
W/H T/M
C208
W/H T/M
1234 5678
9 101112
13 14 15 16
B
YW Gr
'B' Position
Switch"2"
86 85
30
87
"B" Switch
Interlock
Reiay
48
B
15 58 IGN 1ILL
31 GND
G202
G201
E
f10
PP
44
38
37
BrR
R
43
RG N
N
40
L D
D
45
G 3
3
41
W 2
2
Start Lock-out Switch
42
Br RG L G W Y
10A
Cluster
C101
GW GW
4
F21
10A
C207
LY BY
4
1
C208 12 2 5 3 6 11
P RD 2
N3
1234 5678
9 101112
13 14 15 16

5-156 ELECTRICAL WIRING DIAGRAMS
31. STICS
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP (PARK'GBRAKE, SEAT BELT) CIRCUIT Main - Engine Main - Engine Main Main MainMain
C101 (21Pin, Colorless)C103 (21Pin, White)
S201 (Black) S202 (Gray) G202 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Behind The Cluster Behind The ClusterBeside The STICS Beside The TCCU
C101
W/H MAIN
CLUSTER
112
29 38
28
13 2021
39 434842
C103
W/H MAIN
KEY REMINDER SWITH
REKES CHIME
BELL
BUZZER MULTI-FUNCTIONSWITCH
SEAT BELT SWITCH
12312
123456123C1 C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A14
1234
B
F24
10AEf8
60AEf2
80A
F17
10AC103
1
G202
1
5
7 6
SIG
ILL
3 21
YL Y
RY
BrW
Rekes "4"
Illunination Relay
"S"
1
B+ 31
Multifunction
Switch"B6"
SIG2 27
11
Chime
Bell 2 1
L
RY12
Buzzer
3 1
YL
Stics
RY
1 2
S201 LW LW
29
IGN1
F22
10A
LB GY
17
BrB
16
Park'g Brake
Warning
Lamp Seat Belt
WariningLamp
18
Cluster
71 0
S202
Key
Reminder Swtich
5 B R
R
R
C101
5
Rekes"3"
SIG30
YG
5V
5VSIG28
5V
GY
Park'g
BrakeSwitch
G205
SIG22
5V
LW
Seat Belt Switch
B
2
1
Close
Open
30 BAT+
15 IGN 1
31 GND
BZ1
2

ELECTRICAL WIRING DIAGRAMS 5-157
 W/H MAIN (I/P)
c. POSITION OF CONNECTORS AND GROUNDS
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
1 2 3 4
5 6 7 8RY RY RY RY
RYRY RY RYStics '1'
F17 (10A)
Seat belt Switch '3'
Chime Bell '2', Buzzer '3' DLC '14'
Key Reminder Switch '3' Clock '1'
C212 '10' Audio '5'
d. SPLICE PACK S201 (MAIN) S202 (MAIN)