STICS SSANGYONG MUSSO 2003 Owner's Manual

POSITION OF CONNECTORS AND GROUNDS 2-3
C361 C371C381C401C402C403 22
88626 White
ColorlessColorlessColorlessColorlessColorless Main - Co-Driver DoorFloor - Rear Left DoorFloor - Rear Right DoorFloor - Tail GateFloor - Tail GateFloor - Tail Gate
Inside Co-Driver Side Cowl PanelCenter 'B' PillarCenter Left 'B' PillarBehind The Left LampBehind The Left LampBehind The Left Lamp
2. CONNECTOR, GROUND AND SPLICE PACK INFORMATION
1) CONNECTOR
Connector
Number Connecting Wiring HarnessConnector PositionColorPin
Number
C101 C102C103C104C105C106C107 C108 C109C110C111C112C201C203C204C205 C206
C206B C207 C208C208
C208B C209C210C211C212 C213 C251C301C302C303 C304 C305 C351212 2
15 143 2
16 6
40 6 84
10 33
4 [6]
1616121584
1417 6 3
20 1614 12 6
22 Colorless Colorless
WhiteBlackBlackBlackBlack Black BlackBlackBlack Gray
White
Colorless WhiteBlackBlack Black BlackBlackBlackBlackBlackBlackBlack
White
Colorless Black
White WhiteWhite
Colorless White
Blue Main - Engine Main - EngineMain - EngineEngine - MainEngine - EngineGenerator - EngineGenerator - Engine Genertor - Engine Engine - MainMain - Engine MainEngine Main - ECM MainEngine Main - ECM MainMain - RoofMain Air BagMain - Driver SeatMain - T/MMain - Fuel Tank Main - Fuel Tank Main - T/MMain - T/MMain - T/MMain - T/MMain - T/MMain - T/MDLC Connector - MainMain - Air ConMain - ECM Main Driver Seat - Driver Seat, AUX Main - FloorMain - Floor Main - Floor Main - FloorMain - Floor Main - Driver DoorInside The Engine Room Fuse Block Inside The Engine Room Fuse BlockInside The Engine Room Fuse BlockUnder The Engine Room Fuse BlockBeside Pre-Heating Unit (DSL)Under The Air Cleaner Housing (DSL, Turbo)Under The Air Cleaner Housing (DSL, N/Turbo) Under The Air Cleaner Housing (GSL) Under The Coolant Reservoir TankBehind The ABS Module (HFM)Center The Engine Room Dash PanelCenter The Engine Room Dash PanelUpper The I/P Fuse BlockLeft The AudioUnder The Driver SeatUpper The T/C MotorUpper The T/C (DSL) Upper The T/C (GSL) Upper The T/CUpper The T/C (GSL)Upper The T/C (DSL)Upper The T/C (GSL)Upper The T/C (DSL)Upper The T/C (GSL)Beside The Steering ColumnBehind The Glove BoxBeside The ECM (MSE) Under The Driver Seat Beside The I/P Relay BlockBeside The I/P Relay BlockBeside The I/P Relay Block Inside Co-Driver Side Cowl Panel Beside Center ConsoleUpper The I/P Fuse Block
Connector
Number Connecting Wiring HarnessConnector PositionColorPin
Number
2) GROUND
G101 G102 G103G201 G202 G203G204G205 G206 G207G208 G209 G301G302G303 Ground Position
Wiring Harness
Ground
Number
Behind The Left LampBeside The Start Motor Behind The Right Head Lamp Right The I/P Fuse BlockBeside The STICSUpper The ECM Behind The Ashtray Beside The TCCUBeside The ABS Module Beside THe ECM Under THe CO-Driver SeatBeside The EBCMCenter The Left 'B' Pillar Beside The Left Rear Speaker Beside The Right Rear Speaker
Engine Engine Engine
Main MainMain Main MainMain Main MainMain
Floor Floor Floor
* [ ] : EURO III

POSITION OF CONNECTORS AND GROUNDS 2-9
S204 (DSL/GSL)
S101 (DSL/GSL)
11) SPLICE PACK S202 (DSL/GSL)
S201 (DSL/GSL)
S205 (DSL/GSL)
3 2 1Ef2
80A Ef6
40A
Ef14
15A
WFusible Link Box
Head Lamp Relay (Low) '30' Fog Lamp Relay '30'
Tail Lamp Relay '30'GL
GL
GL GL
GL
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
1 2 3 4
5 6 7 8RY RY RY RY
RYRY RY RYStics '1'
F17 (10A)
Seat belt Switch '3'
Chime Bell '2', Buzzer '3' DLC '14'
Key Reminder Switch '3' Clock '1'
C212 '10' Audio '5'
S203 (DSL/GSL)
1 2 3 4
5 6 7 8
16
Thermo AMP '3'(DSL)
Thermo AMP '4'(GSL)
Rear Wiper/WasherSwitch '8'LW
LW LW
C212
LWF19 (10A)
Blower Relay 'S1'A/C Switch '3'
S401 (DSL/GSL)
1 2 3 4
5 6 7 84
7
Ef10
10A
C212 C101ECS Switch '4'
Rear Wiper/Washer Switch '6'
A/C Control Panel '11' Tail Lamp Relay '87'
Door unlock Switch '4' Defroster Switch '4'
Audio '3', 4WD Switch '7'
Front Cigar Lighter '2'
Seat Warmer Switch '6' Fog Lamp Switch '4'
Hazard Switch '2'Clock '4'GW GW
GW
GW GW
GW
GW GW
1 2 3 4
5 6 7 8BrW BrW BrB YW
BrBBrB BrW LYECM '38'
'37' ECM
TCM 'A23' 'A24' TCM
TOD 'A10' 'A11' TOD
RESISTOR (M/T)
1 2 3 4
8 9
10 11B B
BRear RH Combi Lamp '4' Rear LH Combi Lamp '4'
5 6 7
12 13 14
2
Door lock Actuator '2'
G302B
B B
C402 BRear Wiper Motor '3' High Maunted Stop Lamp '2'
BLicense Lamp '2'
License Lamp '2'

4-4 USAGE AND CAPACITY OF FUSES IN FUSE BOXSDM Chime BellImmobilizer UnitSticsRekesEBCM
4 Pin 4 Pin 4 Pin4 Pin4 Pin4 Pin4 Pin 4 Pin 3 Pin3 Pin
82330-05000 84190-05100 84150-0130084150-0130084150-0130084150-0130084150-01300 84150-01300 84130-0500084130-05000
Part Name Part Number
Remarks
Resistor W/Diode (GSL) A/C Compressor Relaly (DSL)A/C RelayCooling Fan - 1 RelayCooling Fan - 2 RelayFront Fog Lamp Relay Head Lamp Relay (Low) Head Lamp Relay (Hi)Illumination RelayHorn Relay
3. POSITION OF RELAY, CONTROL UNIT AND PARTS NUMBER
1) ENGINE ROOM FUSE BLOCK
2) RELAY BOX ABOVE I.P FUSE BLOCK
5 Pin 5 Pin 3 Pin5 Pin5 Pin4 Pin4 Pin 4 Pin 4 Pin 4 Pin 4 Pin 4 Pin
84210-05001 84210-05001 84410-05100
66182253386618225338
84150-0130084150-01300 84150-01300 84150-01300 84150-0130084150-0130084190-05100
Part Name Part Number Remarks
Front Wiper Relay Defogger RelayTurn Signal Lamp RelayFuel Pump Relay (GSL)Cigar Lighter, P/socket Relay (DSL)A/T Shift lock Relay PNP Relay Sun Roof RelayA/T "B" Switch Interlock Relay Power Window Relay ECL RelayABS Warning Lamp Relay
3) CONTROL UNIT
Below The Audio
Beside The SDM
Behind the Wiper Switch Upper The Accelerator Upper The Stics
I/P Center Console Floor Panel
8690005800 8661005000869500580087110058008716105000
4891005000X
Part Name Part Number Remarks

2 ) GSL BTRE A/T ..................................................................................................................................................... 5-140
30. CLUSTER ............................................................................................................................... ... 5-142
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUIT ................................................ 5-142
2) WARNING LAMP(BA TTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT, AIR BAG) CIRCUIT ....... 5-144
3) WARNING LAMP(ABS, EBD, TCS, 4WD, ECS), INDICATOR LAMP(4H, 4L, POWER)CIRCUIT ................. 5-146
4) WARNING LAMP(PREHEA T’G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DEFROSTER, WINTER,
T/SIGNAL, FOG, HIGH BEAM) CIRCUIT .............................................................................................. ..............5-148
5) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(BTRE A/T) ..................................................................... 5-150
6) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E23 MB A/T) .................................................................. 5-152
7) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E32 MB A/T) .................................................................. 5-154
31. STICS ....................................................................................................................... .................. 5-156
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP(PARK'G BRAKE, SEAT BELT)
CIRCUIT ...................................................................................................................................................................... 5-156
2) FRONT WIPER CIRCUIT ...................................................................................................................................... 5-158
3) LAMP(ROOM, MAP, LUGGAGE), DOOR SWITCH CIRCUIT ............................................................................ 5-160
4) CENTRAL DOOR LOCK CIRCUIT ....................................................................................................................... 5-162
5) DEFROSTER,DLC CIRCUIT ............................................................................................................................... ..5-164
6) POWER WINDOW CIRCUIT ............................................................................................................................... .5-166
32. REKES, AUTO-DIMMING ROOM MIRROR CIRCUIT ............................................................ 5-168
33. SUN ROOF CIRCUIT ............................................................................................................ .... 5-170
34. REAR WIPER CIRCUIT .......................................................................................................... .. 5-172
35. ELECTRIC OSRV MIRROR CIRCUIT ..................................................................................... 5-174
36. DIGITAL CLOCK, SEAT BELT TENSION REDUCER CIRCUIT ........................................... 5-176
37. HORN, CIGAR LIGHTER CIRCUIT ......................................................................................... 5-178
38. POWER SEAT CIRCUIT ........................................................................................................... 5-180

ELECTRICAL WIRING DIAGRAMS 5-19
 W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (I/P)
S201C201C351
C301~C303
G201
S202
C212
G204
C203
C110C361C213
S204
S203
S205G202
C204
G205TCCU
C305
EBCM
G209
C206B, C206,
C207, C208,
C208B, C209,C210G207
C304G203
TCM
G208
d. SPLICE PACK S201 (BLACK)
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW

5-32 ELECTRICAL WIRING DIAGRAMS
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT(1) W/O EURO III
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
DLC Connector - Main Main Main MainMain Main
C211 (14Pin, Black) S201 (Black)
S205 (Colorless) G201 G202 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
VSSIMMOBILIZER
UNIT DLC
C211
W/H DLC
STOP LAMP SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Beside The Steering Column Behind The Cluster Upper Left The AudioRight The I/P Fuse Block Beside The STICS Beside The TCCU
1234
141516 13 12 11 10 9
8765432112
3
CLUTCH
SWITCH 1
2112
34
CRUISE
CONTROL SWITCH
12
3456
910 1213
12
11
34
56
71 4
8
15 IGN 1
31 GND
G205
BrB
BRG202
LR
G201
S201
Cruise Control Switch
1
7
BrW Y
VSS
(M/T)
59 55YB
Y 5
F24
2
1 LW
BrWBrB BrW
S205BrB
3
3 2
57
Gr
4
52
13
43 12 2 1
14 43 49 21 29 58 60
ECM
GY
WB
W
Y
RGBr
YW BrBGY
YR
5
54
YGr
6
7
2
53 38 37
BR
BrB
"L"CAN "H"CAN BrW
1
3 6
15
10A
TOD
"A11"
"7"
DLC
Stop Lamp
Switch"4"
Clutch Switch(M/T) Stop Lamp
Switch
"2"
"7"
OVPR
"86"
Fuel Pump Relay "33"
Cluster (MIL) "29"
Cluster (RPM)
TCM
"A24" TCM
"A23"
TOD
"A11"
"16"
Cluster
Immobilizer C211
14
SIG
SIG SIG
5V
Read

ELECTRICAL WIRING DIAGRAMS 5-33
 W/H MAIN (I/P)
c. POSITION OF CONNECTORS AND GROUNDS
d.SPLICE PACK
S201 (BLACK)
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
S205 (COLORLESS)
1 2 3 4
5 6 7 8BrW BrW BrB YW
BrBBrB BrW LYECM '38'
'37' ECM
TCM 'A23' 'A24' TCM
TOD 'A10' 'A11' TOD
RESISTOR (M/T)

5-34 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
DLC Connector - Main Main - Fuell Tank Main MainMain Main Main
C211 (14Pin, Black)C206B (6Pin, Black) S201 (Black) S205 (Colorless) G201 G202G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
VSSIMMOBILIZER
UNIT DLC
C211
W/H DLC
STOP LAMP SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Beside The Steering Column Upper The T/C (GSL) Behind The ClusterUpper Left The Audio Right The I/P Fuse Block Beside The STICS Beside The TCCU
1234
141516 13 12 11 10 9
8765432112
3
CLUTCH
SWITCH 1
2112
34
CRUISE
CONTROL SWITCH
12
3456
5
40 56 1
YG Y
Fuel Gauge
GC206B
6
1
15 IGN 1
31 GND
G205
BrB
BRG202
LR
G201
S201
Cruise Control Switch
1
7
BrW Y
VSS
(M/T)
59 55YB
Y 5
F24
2
1 LW
BrWBrB BrW
S205BrB
3
3 2
57
Gr
4
52
13
43 12 2 1
14 43 49 21 29 58 60
ECM
GY
WB
W
Y
RGBr
YW BrBGY
YR
5
54
YGr
6
7
2
53 38 37
BR
BrB
"L"CAN "H"CAN BrW
1
3 6
15
10A
TOD
"A11"
"7"
DLC
8
RY
Cluster "15" Stop Lamp
Switch"4"
Clutch Switch(M/T) Stop Lamp
Switch
"2"
"7"
OV PR
"86"
Fuel Pump Relay "33"
Cluster
(MIL) "29"
Cluster
(RPM)
TCM
"A24" TCM
"A23"
TOD
"A11"
"16"
Cluster
Immobilizer C211
14
SIG
SIG SIG
5V
Read
910 1213
12
11
34
56
71 4
8
FUEL
GANGE
321
654

ELECTRICAL WIRING DIAGRAMS 5-35
 W/H MAIN (I/P)
c. POSITION OF CONNECTORS AND GROUNDS
d. SPLICE PACK S201 (BLACK)
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
S205 (COLORLESS)
1 2 3 4
5 6 7 8BrW BrW BrB YW
BrBBrB BrW LYECM '38'
'37' ECM
TCM 'A23' 'A24' TCM
TOD 'A10' 'A11' TOD
RESISTOR (M/T)

5-46 ELECTRICAL WIRING DIAGRAMS
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUITDLC Connector - Main Main Main MainMain Main
C211 (14Pin, Black) S201 (Black) S205 (Colorless) G201 G202 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
VSSIMMOBILIZER
UNIT
C211
W/H DLC STOP LAMP
SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Baside The Steering Column Behind The Cluster Upper Left The AudioRight The I/P Fuse Block Beside The STICS Beside The TCCU
123412
3
CLUTCHSWITCH
12
34
CRUISE CONTROL SWITCH
12
3456
11 2
29 38
28
13 2021
39 434842
CLUSTER
15
IGN 1
31 GND
G205
B
BBG202
LR
G201
S201
Cruise Control Switch
1
7
BrW Y
VSS
(M/T)
59 55YB
Y 5
F24
2
1 LW
BrB BrW
S205
LY Y W
(M/T) CAN
3
3 2
57
Gr
4
52
13
43 12 2 1
14 43 49 21 29 58 60
ECM
GY
WB
W
Y
RGBr
YW BrBGY
YR
5
54
YGr
6
7
42
53 38 37
BR
BrB
"L"CAN "H"CAN BrW
1
386
15
10A
TOD
"A10"
"7"
DLC
Stop Lamp
Switch"4"
Clutch Switch(M/T) Stop Lamp
Switch"2"
"7"
OVPR
"86"
Fuel Pump Relay "33"
Cluster (MIL) "2"
Cluster (RPM)
TCM
"A24" TCM
"A23"
TOD
"A11"
"16"
Cluster
Immobilizer C211
14
SIG
SIG SIG
5V
910 1213
12
11
34
56
71 4
8