tccu SSANGYONG MUSSO 2003 Workshop Manual

5-66 ELECTRICAL WIRING DIAGRAMSIMMOBILIZERUNIT
C206B
W/H MAIN
1 2 3 4
5 6 7 8
9 1110 12
1 2
3 4
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT (W/O IMMOBILIZER)
Main - Engine
Engine - Main
Engine Main - ECM Main
Main - Fuel Tank
Main
Main
Main
Main
C103 (2Pin, White)
C104 (15Pin, Black)
C111 (40Pin, Black)
C206B (4Pin, Black)
G201
G203
G205
G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
C111
W/H ECM MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Under The Engine Room Fuse Block
Center The Engine Room Dash Panel
Upper The T/C (GSL)
Right The I/P Fuse Block
Upper The ECM
Beside The TCCU
Beside THe ECM
10 1
20 11
30 21
40 31
2 1 6 7
5 3 4 8
FUEL PUMP
1 2
3 4
INJECTOR2 1
ECM(HFM)
C104
W/H ENGINE
1452814
7
9315
131011
612
31 GND
IGN1
15
30
BAT+
10A
15A
F23
G205 4 3
6 5
1
G207
PR
BW
B B
B
B
B
BR
BR BW
BR
LR
29
40
B
B
1 2
G201
G203LW
Injector
Fuel
Pump
Fuel
Pump Relay
Ignition
Coil SparkPlug K3
K1
K2
54 65 32
2 3YR
R
87
85 30
86
33
1 2
67 GrB
#1
GrB
1 2
57 GrR
#2
GrR
1 2
46 GrG
#3
GrG
1 2
47 WL
#4
WL
1 2
56 GrY
#5
GrY
1 2
68 GrPu
#6
GrPu
M2C206B1C206B
C113 C104
PR
B
PRBY
1 253
BW
PR
1 2
ECM
OVPR
14
20A
F12
60AE f9
20A
F11 Ef2
80A
RW
R
20A
F9
1
C103
1
2

5-68 ELECTRICAL WIRING DIAGRAMS
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATORCIRCUIT
Main - Engine
Main - Engine Main
Main - T/M
Main
Main
C103 (2Pin, White)
C110 (6Pin, Black)
C208 (16Pin, Black)
G203
G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN KS
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Behind The ABS Module (HFM)
Upper The T/C
Upper The ECM
Beside The TCCU
1352 46
1
2
CCP SOLENOID
1 2
CKP SENSOR1
2
MAF SENSOR 5
1
2 4
3
ECM(HFM)
CAM SHAFT ACTUATOR OVPR
1 2
2 1 6 7
5 3 4 8
CMP SENSOR
1 2 3C208
W/H T/M
RESONANCEFLAP OVPR
1
2
LB
P 71
P 49
66
9
C208
C208 C110
87
86
16
9 1
2
G205 G203
G203OVPR
30
15 IGN1
BAT
+
GND
31
RL
RL
Br
BrR
BrR
B B BBr
YW YG RL
Pu PuLW
3
K3 K2
2 5
6
K1
5
C110
2
2
Y G G
Y
85 SIG SIG
SIG
SIG
84
7473 43
45
Knock
Sensor
(KS) #1 Crank Shaft
Position(CKP)
Sensor
CCP Solenoid
(KS) #2 Knock
Sensor Overload
Protection
SW (MBA/T)
Cam Shaft
Position (CMP)
Sensor MAF SensorThermo
Amp
"1"
CAMShaftActuator Intake
Manifold
Resonance
Flap
58 27
1
SHIELDSHIELD
SHIELD
BW
63
52
2 BW
LgW BrL
BW
6 C110
BR BR
2
2
2 2
1
1 1
4
52
1 1
1
1139
GPu
2
1
SHIELD
E C M
15A
10A
F23
20A
F12
60AEf9
20A
F11
4
1 Ef2 80A
RW
R1
C103
1
2
1 2 3 4
5 6 7 8
9 10 11 12

5-70 ELECTRICAL WIRING DIAGRAMS
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O2), VSS, CIRCUIT
(UNLEAD)
C208
W/H T/M
C109
W/H ENGINE
Main - Engine
Main - Engine
Engine - Main
Main - Engine Main
Main - T/M
Main
Main
Main
C101 (21Pin, Colorless)
C103 (2Pin, White)
C109 (16Pin, Black)
C110 (6Pin, Black)
C208 (16Pin, Black)
S201 (Black)
G203
G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Inside The Engine Room Fuse Block
Under The Coolant Reservoir Tank
Behind The ABS Module (HFM)
Upper The T/C
Behind The Cluster
Upper The ECM
Beside The TCCU
1352 46
2 1 6 7
5 3 4 8
VSS1 2
3
INTAKE AIR TEMP. SENSOR
ECT
SENSOR
2 4
13
ECM(HFM)
HEATED
O 2
SENSOR
1 2
3 4
OCTANE
SELECTOR4 8
C101
W/H MAIN
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21
CLUTCH SWITCH
21
30 15 IGN1
BAT+
GND
31
8 5
6 RL
39
C110
5G203 G203
4
BrW
BrW G
G
8
B LW
G205 LW
Cluster"16"
VSS
2
3
Y
1
S201
1
7
Y Y
G203
8 L Y Pu
W
LG BrB BrW
SWR
LR B
B B
48
50
62
83
5170
78
r1r2
2
16
4 2 1
3 35
4
7
Octane
Selector Heated O2
Sensor
M
C109
F23
RG
GR 3
4 27 K3
K2
2
BW
5
6
K1
F7R
R
RY
OVPR
1
2C103
1
GR
80
72
81
2 4
1
BrW
BrWBrW
GW1
30 34
35
B
CLUTCH SW (M/T)
E C M
SIG
15A
10A
10A
60A10A
E
f8
F24
20A
F12
60AE
f9
20A
F11
4
1 E
f2
80A
RW
R
1
C103
Ignition
Switch(ST) "4"20
Start MotorRelay
"86"
BY
R
21
BYStart Lock
Out Switch
"D"
(W/Immobilizer)
Immobillizer Unit
"12"
Intake Air Temp
(IAT) Sensor Engine Coolant
Temp (ECT)
Sensor
C208BY BY
G
BYBG3
C101
13
10A
F1
: W/O Immobilizer
Throttle Motor & Sensor
(Throttle Body Actuator)
12
11
1
2
1 2 3 4
5 6 7 8
9 10 11 1213 14 15 16

5-76 ELECTRICAL WIRING DIAGRAMS
10. TCM (GSL, BTRE)
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT
TCM
B1
A1 B6
B7B14
A15 A30
A14
DLC Connector - Main Main MainMain
C211 (14Pin, Black)
S205 (Colorless) G201 G208
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
MODE SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Beside The Steering Column Upper Left The AudioRight The I/P Fuse Block Under THe CO-Driver Seat
123
141516 13 12 11 10 9
87654321
DLC
C211
W/H DLC
11 2
29 38
28
13 2021
39 434842
CLUSTER
910 1213
12
11
34
56
71 4
8
31
15
GND
G208
G208 G20112V
PW
3
4H 4L
1
2
A2
A30
A23
B 6
7 2
3
S205
1
5 A24 A22 A14 A5
SIG
12V A1
SIG
12V A15 A6 A12
SIG
12V
C211
5
"38" "A3"
TOD
"37"
ECM
(MSE)
"A10" TOD "A11"
TOD "14"
DLC
"8"
TCCU
F20
LW34
18
35 23 24
LW
BrW
BrW BrW
BrB BrB BrB
LG LGBBY
HL
CAN GB
BrW
"15"
TCCU TOD
"A9" Y GBr
TCM
BrW
LB
ClusterPOWER WIN- TER27
LgW
LgW
LgW
Mode
Switch
10A
F22
10A IGN 1

5-78 ELECTRICAL WIRING DIAGRAMS
a. CONNECTOR INFORMATION
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUT
Main - T/M Main Main
C207 (16Pin, Black)G201G208
Upper The T/C Right The I/P Fuse Block Under THe CO-Driver Seat
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
C207
W/H T/M
TCM CLUSTER
1234 5678
9 101112
13 14 15 16
B1
A1 B6
B7B14
A15 A30
A14
11
2
29 38
28
13 2021
39 434842
TRANSMISSION
CONNECTOR KICK DOWN
SWITCH
1 2
3 4
TR SENSOR
12
31
GND
G208
G201
SOL 1
Temp
Sensor
1 SOL 2
2 SOL 3
3 SOL 4
4 SOL 5
5 SOL 6
68 SOL 7
7
10
9
B3 B11
A11
44
PR ND 3 2 1 43 2740 45 41
58 ILL
Cluster 42 48
86 30
85 87
B14
B6
21 A10 A9 A25 A26 A27 A28
B10 B4 B7 B12
B1 B9
B13
B5
A3 3 4
LB
Y Y
B 38
B B
LB
LB
Select Lever
Position sensor Br RG L G W YW Gr
LYTOD "A12"
TCCU "14"
PNP
Relay
B Kick
Down
Switch Transmission
SIG
5V SIG
5V SIG
12V
TCM
VPS VPS
12V
5V
C207 15 16 C207
10
BG BY GY RY LB WY WG
LgBYBr BrY
BG BY GY RY LB WY WG
LgBYBr BrY
11 1 2 5
129
8
7
6
124583796101112

5-80 ELECTRICAL WIRING DIAGRAMS
11. TCM (DSL, BTRE)
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT
TCM
B1
A1 B6
B7B14
A15 A30
A14
Main - Engine Main - T/M DLC Connector - Main Main Main
C101 (21Pin, Colorless)C208 (12Pin, Black)C211 (14Pin, Black) G201 G208
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
MODE SWITCH
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Upper The T/C (DSL) Beside The Steering Column Right The I/P Fuse BlockUnder THe CO-Driver Seat
12312Ð
4
TP SENSOR
C211
W/H DLC
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C208
W/H MAIN
141516 13 12 11 10 9
87654321
DLC
ENGINE SPEED
SENSOR
31
15
GND
G208
G208 G201
12V
PW
3
4H 4L
1
2
A2
A30
A17 A16 A18 A21 A7 A19 A22 A4 A14
BLRG LRG
BrW BrB
BrW BrBY
Y Y
Y LG LG
SIG
SIG SIG
SIG
5V
5V SIG A1
SIG
12V A15 A6 A12
SIG
12V
5V
C211
5
C101
14
C208
43 7 6 5
42 1 1 2 "14"
DLC
"35"
Stics
(Vehicle Speed)
"87"A/C
Compresser Relay
"4"
EGR
Control Unit
Throttle Position
(TP) Sensor Engine Speed
Sensor "17"
Cluster
(Vehicle Speed)
"8"
TCCU
F20
LW
34
18
35 23 24
LW G B BrW
"15"
TCCU Y GBr
B
B
B
TCM
BrW
LB
ClusterPOWER WIN- TER27
LgW LgW
Mode
Switch
10A
F22
10A IGN 1910 1213
12
11
34
56
71 4
8
1234 5678
9 101112
13 14 15 16
12

5-86 ELECTRICAL WIRING DIAGRAMS
13. TCCU-PART TIME
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT
TCM
B1
A1 B6
B7B14
A15 A30
A14
Main - Engine Main - Engine Main - Engine DLC Connector - Main MainMain
C101 (21Pin, Colorless)C102 (2Pin, Colorless)
C103 (2Pin, White) C211 (14Pin, Black) G201 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Beside The Steering ColumnRight The I/P Fuse Block Beside The TCCU
12
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C103
W/H MAIN
141516 13 12 11 10 9
87654321
DLCCLUTCH SWITCH C102
W/H MAIN
C211
W/H DLC
87654321
23222120191817161514131211109
TCCU
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103 RB LB BrW
BrW Cluster
Clustor(4WD)
RB YW
TCCU YW
G201 G201
B
2
1
G205
18
4H 4L
34
80A
60A F22
10A
LB
B
BB
F20
10A
"A1"TCM
F10
10 8
9
20A
B+ SIG
5V
B+
IGN 1
GND
2
C211
4
C208
5
C208B LgW
LgW
35
"A15"TCM
L
LB
32
31
GrR
"13" DLC
Cluster
(N)
TCM"A9" (E23
MB
A/T) "N"
Start Lock Switch (E32
MB
A/T) "N"
Clutch switch (M/T) 87 85
30 86
B
Y
LLLL
LL
PNP
Relay (A/T)
(M/T) 15 19
11
22
14 GND
3
: M/T
9
910 1213
12
11
34
56
71 4
81
2

5-88 ELECTRICAL WIRING DIAGRAMS
2) 4WD SWITCH , T/C SPEED SENSOR, T/C MOTOR CIRCUIT
Engine - Main Main - T/M Main Engine Main
C104 (15Pin, Black)C205 (3Pin, Black)
S203 (Gray) G101 G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
HUB LOCKSOLENOID
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Under The Engine Room Fuse Block Upper The T/C Motor Under Right The Audio Behind The Left LampUpper The ECM
12123
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
4WD SWITCH
1 5678910 23
4
45
12
67
3
T/C MOTOR
C205
W/H MAIN
C104
W/H ENG. MAIN
1452
8
14
79
3
15131011
6
12
87654321
23222120191817161514131211109
TCCU
M
Ef10
C101
GW 10A
4
31
58
13 7 412V
12V 6
C205
WL
YYW
WL Y
YW
2
Magnetic
Coil
TCCU
T/C SpeedSensor
1
18
5YW
F
3
21
W
C
GND
G203 G101
ILL
4WD
Switch 76
4H
2H 4L
9
GW
B5
Br L
10 1 7
S203
3
B
21
SIG
5V
1
12
LgW
D SIG
5V
2 5
RY
E SIG
5V
4
20
Br
A
2
R
7
T/C Motor
1
R
G
6
17
RW
G
B
G B
Hub
Lock Sol
Value 1 2 16
23
RW SIG
5V
SIG
5V SIG
SIG
5V
C104
15 ILL

5-90 ELECTRICAL WIRING DIAGRAMS
14. TCCU-FULL TIME
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT Main - Engine Main - Engine Main - Engine DLC Connector - Main MainMain
C101 (21Pin, Colorless)C102 (2Pin, Colorless)C103 (2Pin, White) C211 (14Pin, Black) G201 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Beside The Steering ColumnRight The I/P Fuse Block Beside THe ECM
12
11 2
29 38
28
13 2021
39 434842
CLUSTER
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
C103
W/H MAIN
141516 13 12 11 10 9
87654321
DLC
CLUTCH SWITCH
C102
W/H MAIN
C211
W/H DLC
87654321
23222120191817161514131211109
TCCU
5
C208B
"40"
Cluster (N) TCM
"A9" (E23
MB
A/T) "N"
Start Lock Switch (E32
MB
A/T) "N"
LL L L
LL
9C208B
30 15
BAT+IGN 1
31 GND
E
f2
C103 RB
LB
Cluster
YW
Full Time TCCU
YW
G201 G201
B
2
1
G207
18
4WD
Low 4WD
Check
35
80A
F22
10A
LW
B
BB
F20
10A
F10 10 15
9
20A
B+ SIG
5V
B+
IGN 1
GND
2
C211
3
GrR
LgW 31
L
W
"12" DLC
Clutch switch(M/T) 87 86
30 85
B
Y Y
PNP
Relay (A/T) (A/T)
(M/T) 22 19
11
4
C211
4
L
BrW
"13" DLC 8
14 GND
3
: M/T
910 1213
12
11
34
56
71 4
81
2

5-92 ELECTRICAL WIRING DIAGRAMS
2) 4WD SWITCH , T/C SPEED SENSOR, T/C MOTOR CIRCUIT
Main - T/M Main Main
C205 (3Pin, Black)S203 (Gray)G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Upper The T/C Motor Under Right The Audio Upper The ECM
123
4WD SWITCH
1
5678910 23
445
12
67
3
T/C MOTOR
C205
W/H MAIN
87654321
23222120191817161514131211109
TCCU
M
31
58
13 7 412V6 C205
WL
YYW
WL Y
YW
2
Magnetic
Coil
TCCU
T/C SpeedSensor
1
18
5YW
F
3
21
W
C
GND
G203
ILL
4WD
Switch 76
4H 4L
9
GW
B5
Br L
10 1 7
S203
3
B
21
SIG
5V
1
12
LgW
D SIG
5V
2 5
RY
E SIG
5V
4
20
Br
A
2
R
7
T/C Motor
1
R
G
6
17
RW
B
B
16
23
RW SIG
5V
SIG
51 SIG
SIG
5V ILL
Ef10
C101
GW 10A
4