engine SSANGYONG MUSSO 2003 Service Manual

ELECTRICAL WIRING DIAGRAMS 5-9
• W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (I/P)  W/H ENGINE (GSL)

5-10 ELECTRICAL WIRING DIAGRAMSMain - Engine Main - Engine Genertor - Engine Main - T/MMain - T/M Main
2) GSL BTRE A/T, GSL E32 MB A/T
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C207 (16Pin, Black) C208 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208
W/H T/M
C101
W/H MAIN C102
W/H MAIN C207
W/H T/M
START LOCK
SWITCH (MB A/T) IGNITION
SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Upper The T/C Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
1234 5678
9 101112
13 14 15 16
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
162
F22
10A
F24
10A
RG
W
RG
+-
LB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
E f7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T) Start Lock
Switch (MB A/T)
BG BL BY
BY
BY BY
StarterMotor BG BG
1 3
12
12
4
C101
A/T
M/T 20C101
13
C208
3
C207
3 C208
4
87
Clutch
Switch 85
Starter Motor
Relay
30 86
G104
1234 5678
9 101112
13 14 15 16

ELECTRICAL WIRING DIAGRAMS 5-11
 W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (I/P) 
W/H ENGINE (GSL)
S201C201C351
C301~C303
G201
S202
C212
G204
C203
C110C361C213
S204
S203
S205G202
C204
G205TCCU
C305
EBCM
G209
C206B, C206,
C207, C208,
C208B, C209,C210G207
C304G203
TCM
G208

5-12 ELECTRICAL WIRING DIAGRAMS
3) DSL NA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C107 (3Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C107
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, N/Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 2112123
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH
SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C107
Generator
I.C Regulator L
B+ P 2
C109
10
C107
F(I)
1
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY BY
B
B
Starter Motor
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C107
RL RL
3
C109
9
G104

ELECTRICAL WIRING DIAGRAMS 5-13
 W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (I/P) 
W/H ENGINE (DSL)
S201C201C351
C301~C303
G201
S202
C212
G204
C203
C110C361C213
S204
S203
S205G202
C204
G205TCCU
C305
EBCM
G209
C206B, C206,
C207, C208,
C208B, C209,C210G207
C304G203
TCM
G208

5-14 ELECTRICAL WIRING DIAGRAMS
4) DSL LA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C106 (4Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C106
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212 34
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C106
Generator
L
B+ P 2
C109
10
C106
F(I)
I.C Regulator 3
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY
BY BY
YB
Starter Motor "2"
Preheat'g Unit
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C106
RL RL
1
C109
9
G104

ELECTRICAL WIRING DIAGRAMS 5-15
 W/H T/M
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (I/P) 
W/H ENGINE (DSL)
S201C201C351
C301~C303
G201
S202
C212
G204
C203
C110C361C213
S204
S203
S205G202
C204
G205TCCU
C305
EBCM
G209
C206B, C206,
C207, C208,
C208B, C209,C210G207
C304G203
TCM
G208

5-16 ELECTRICAL WIRING DIAGRAMSMain - Engine Engine - Main Genertor - Engine EngineMain
C101 (21Pin, Colorless)C104 (15Pin, Black) C106 (4Pin, Black) G101 G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C106
W/H GENERATOR
C101
W/H MAIN C104
W/H ENGINE PREHEATING
UNIT
CLUSTER
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Behind The Left Lamp Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 21
1452
8
14
79
3
15131011
6
1212 341 2 35
46
11 2
29 38
28
13 2021
39 434842
2. PREHEAT'G UNIT CIRCUIT
30 15 BAT+IGN 1
31 GND
G101
* NA : Non Torbo
* LA : Torbo Intercooler F22
LB
BW
14 3 0
10A
Ef3 80A
12V Preheating Unit
SIG
SIG Starter
Motor
Relay "87"
Starter Motor
"ST"
B B5V 5V
CYL.1 CYL.2 CYL.3 Preheating PlugCYL.4 CYL.5
5V 5V 5V
G1 G2 G3 G4 G5
BL BW BR BY BG
5
B
6
G201
2
LA
T
31 50
15 BY
W
BY BY
C101
10
C106
LA
NA YL
RB RB
4
C104
6
Cluster (Preheat'gIndicationLamp)
ECT
Sensor 12
27

ELECTRICAL WIRING DIAGRAMS 5-17
 W/H ENGINE (DSL)
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (I/P)
S201C201C351
C301~C303
G201
S202
C212
G204
C203
C110C361C213
S204
S203
S205G202
C204
G205TCCU
C305
EBCM
G209
C206B, C206,
C207, C208,
C208B, C209,C210G207
C304G203
TCM
G208

5-18 ELECTRICAL WIRING DIAGRAMS
3. EGR CONTROL UNITMain - Engine Main - T/M Main - T/M MainEngine Main Main
C109 (16Pin, Black)C208 (12Pin, Black) C209 (8Pin, Black) S201 (Black) G103 G203G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
ENGINE RPMSENSOR
C208
W/H MAIN C209
W/H MAIN EGR CONTROL
UNIT
C109
W/H ENGINE
MICRO SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Upper The T/C (DSL) Upper The T/C (DSL)Behind The Cluster Behind The Right Head Lamp Upper The ECM Beside The TCCU
1234
567812 3
4567812
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 5
24 6
EGR SOLENOID
12
31
15
GND
G103
G203 G205 G205
F24
LWS201
1 8 3
45 7 6 8
LW
EGR Control Unit
R>R5IN
A>15
10A IGN 1
C109
11
C208
1
2 BrW
BrW BrW
6
TCM "A7" TCM
"A21"
R>R4 IN
R>R3
IN
A>10
C209
Engine RPM
Sensor
8
C208
C209 BrB
BrB (M/T)
B (A/T)
RY RY
4 2 31RL RL B
B
B B
B MS1 MS2
BrB EGR Sol.V/V
MicroSwitch 1 2
C209
3
C208
2
75 C208
8 C209
1 LY LYC208
1 C209
2
: M/T