ABS SSANGYONG MUSSO 2003 Manual PDF

DOORS 9P-5
TAIL GATE
Removal & Installation Procedure
1. Remove the shock absorber mounting bolts.
2. Disconnect the tailgate wiring harness.
3. Remove the tailgate by removing the tailgate bracket bolts.
4. Installation should follow the removal procedure in thereverse order.

POSITION OF CONNECTORS AND GROUNDS 2-3
C361 C371C381C401C402C403 22
88626 White
ColorlessColorlessColorlessColorlessColorless Main - Co-Driver DoorFloor - Rear Left DoorFloor - Rear Right DoorFloor - Tail GateFloor - Tail GateFloor - Tail Gate
Inside Co-Driver Side Cowl PanelCenter 'B' PillarCenter Left 'B' PillarBehind The Left LampBehind The Left LampBehind The Left Lamp
2. CONNECTOR, GROUND AND SPLICE PACK INFORMATION
1) CONNECTOR
Connector
Number Connecting Wiring HarnessConnector PositionColorPin
Number
C101 C102C103C104C105C106C107 C108 C109C110C111C112C201C203C204C205 C206
C206B C207 C208C208
C208B C209C210C211C212 C213 C251C301C302C303 C304 C305 C351212 2
15 143 2
16 6
40 6 84
10 33
4 [6]
1616121584
1417 6 3
20 1614 12 6
22 Colorless Colorless
WhiteBlackBlackBlackBlack Black BlackBlackBlack Gray
White
Colorless WhiteBlackBlack Black BlackBlackBlackBlackBlackBlackBlack
White
Colorless Black
White WhiteWhite
Colorless White
Blue Main - Engine Main - EngineMain - EngineEngine - MainEngine - EngineGenerator - EngineGenerator - Engine Genertor - Engine Engine - MainMain - Engine MainEngine Main - ECM MainEngine Main - ECM MainMain - RoofMain Air BagMain - Driver SeatMain - T/MMain - Fuel Tank Main - Fuel Tank Main - T/MMain - T/MMain - T/MMain - T/MMain - T/MMain - T/MDLC Connector - MainMain - Air ConMain - ECM Main Driver Seat - Driver Seat, AUX Main - FloorMain - Floor Main - Floor Main - FloorMain - Floor Main - Driver DoorInside The Engine Room Fuse Block Inside The Engine Room Fuse BlockInside The Engine Room Fuse BlockUnder The Engine Room Fuse BlockBeside Pre-Heating Unit (DSL)Under The Air Cleaner Housing (DSL, Turbo)Under The Air Cleaner Housing (DSL, N/Turbo) Under The Air Cleaner Housing (GSL) Under The Coolant Reservoir TankBehind The ABS Module (HFM)Center The Engine Room Dash PanelCenter The Engine Room Dash PanelUpper The I/P Fuse BlockLeft The AudioUnder The Driver SeatUpper The T/C MotorUpper The T/C (DSL) Upper The T/C (GSL) Upper The T/CUpper The T/C (GSL)Upper The T/C (DSL)Upper The T/C (GSL)Upper The T/C (DSL)Upper The T/C (GSL)Beside The Steering ColumnBehind The Glove BoxBeside The ECM (MSE) Under The Driver Seat Beside The I/P Relay BlockBeside The I/P Relay BlockBeside The I/P Relay Block Inside Co-Driver Side Cowl Panel Beside Center ConsoleUpper The I/P Fuse Block
Connector
Number Connecting Wiring HarnessConnector PositionColorPin
Number
2) GROUND
G101 G102 G103G201 G202 G203G204G205 G206 G207G208 G209 G301G302G303 Ground Position
Wiring Harness
Ground
Number
Behind The Left LampBeside The Start Motor Behind The Right Head Lamp Right The I/P Fuse BlockBeside The STICSUpper The ECM Behind The Ashtray Beside The TCCUBeside The ABS Module Beside THe ECM Under THe CO-Driver SeatBeside The EBCMCenter The Left 'B' Pillar Beside The Left Rear Speaker Beside The Right Rear Speaker
Engine Engine Engine
Main MainMain Main MainMain Main MainMain
Floor Floor Floor
* [ ] : EURO III

4-2 USAGE AND CAPACITY OF FUSES IN FUSE BOX
60A 80A 80A30A30A40A40A60A60A10A10A15A15A15A15A10A10A30A
Ef1Ef2Ef3Ef4Ef5Ef6Ef7Ef8Ef9
Ef10Ef11Ef12Ef13Ef14Ef15Ef16Ef17Ef18
1. ENGINE ROOM FUSE & RELAY BOX
1) ENGINE ROOM FUSE BLOCK
2) USAGE OF FUSE IN ENGINE ROOM FUSE BOX
* 30 : Battery(+) Power Supply
Front
fog
Lamp
Head
Lamp
(LOW)
Head
Lamp (HI)
Illumination
Relay
Horn
Relay
A/CON C101
C102 C103 S101
Cooling fan-2
Cooling fan-1
Ef10 10ATAIL LAMP LH
Ef11 10ATAIL LAMP RH
Ef12 15AHEAD LAMP LH
Ef13 15AHEAD LAMP RH
Ef14 15AFRT FOG LAMP
Ef15 15ADOOR LOCK
Ef16 10AHORN
Ef17 10AA/CON COMP
Ef18 30ABLOWER
DSL GSL
COMP RESIS
TOR
109876 5432121 20 19 18 17 16 15 14 13 12 11
21
123
12
Ef9 60A
BATT1
Ef8 60ABATT2
Ef7 40AIGNITION SWITCH
Ef6 40A
FUSIBLE LINK
HEADLAMP
Ef5 30ACOOLING FAN
Ef4 30APOWER
WINDOW
2) FUSIBLE LINK FUSE BOX
80A 80A 60A
E
f3Ef2Ef1
3) RELAY TERMINAL NUMBER
8687
8530
S
BL8587a
30
87
86
4PIN RELAY 3PIN RELAY 5PIN RELAY ABS & ABD
Generator
Preheating
Power Window
Cooling FanHead Lamp
Ignition Switch Battery 2 Battery 1
Tail Lamp LH
Tail Lamp RH
Head Lamp LH
Head Lamp RH
Front Fog Lamp Door LockHorn
A/C Compressor
Blower
Fuse No Capacity UsagePower Supply
30 BAT(+)
Illumination(58)
30 BAT(+)

USAGE AND CAPACITY OF FUSES IN FUSE BOX 4-3
2. I/P FUSE BLOCK
1) POSITION OF RELAY AND FUSE 2) USAGE OF FUSE IN PASSENGER ROOM FUSE BOX
* 30 : BAT(+) Power Supply Through Ef1.
15A10A
10A15A10A
20A10A10A
10AST F110AIG1 F210AIG1 F3
ACC10AF4 B+30AF5
B+
(1) F6
F13
IG1
F20
15AF730AF1410AF21
F8F15F22
20AF915AF1610AF23
F10
B+
(2)
F17
F24
20AF1115AF1810A 15A
20AF1210AIG2 F19
30A
F25 F26
F27
85
87a3087
86
85
-3087
86
BE
L
85-
30
87
86
2) RELAY BOX
FRONT WIPERRELAY DEFOGGER
RELAY TURN SIGNAL
RELAY GSL : FUEL PUMP RELAYDSL : CIGAR LIGHTER, P/SOCKET RELAY A/T SHIFT LOCK
RELAY
8730
8685
8730
8685
8730
8685
8730
8685
A/T:PNP RELAY M/T:CLUTCH INTER LOCK RELAY SUNROOF
RELAY 'B' S/W
INTERLOCK RELAY POWER WINDER
RELAY 10A 10A10A10A30A15A15A10A20A20A20A20A30A15A15A10A 15A 10A10A10A10A10A10A10A15A30A
F1F2F3F4F5F6F7F8F9
F10 F11F12F14F15F16F17 F18 F19F20F21F22F23F24F25F26F27
Fuse No Capacity Usage
Starter Motor Relay Air BagABS/ABDOutside Mirror, AudioCigar Lighter, Power SocketStop LampHazard SwitchInteriorFuel Pump (Only GSL)TCCU/TOD, Power seatOVPR 1 (Only GSL)OVPR 4 (Only GSL)Heated GlassSun RoofRear Fog Lamp, Power ANT., ECSDLCFront Wiper & WasherRear Wiper & WasherTCCU/TCMBack Up Lamp, Turn Signal LampHead Lamp, Cluster OVPR 3 (Only GSL) Speed Sensor, Unit, Relay CoilNot UsedNot UsedNot Used
Power Supply
30 BAT(+)
ACC (15C) IGN2 (15A)
30 BAT (+)
IGN1 (15)
IGN1 (15)
SPARE
8730
8685
8730
8685
ECS
RELAY ABS WARNING
LAMP RELAY
8730
8685

4-4 USAGE AND CAPACITY OF FUSES IN FUSE BOXSDM Chime BellImmobilizer UnitSticsRekesEBCM
4 Pin 4 Pin 4 Pin4 Pin4 Pin4 Pin4 Pin 4 Pin 3 Pin3 Pin
82330-05000 84190-05100 84150-0130084150-0130084150-0130084150-0130084150-01300 84150-01300 84130-0500084130-05000
Part Name Part Number
Remarks
Resistor W/Diode (GSL) A/C Compressor Relaly (DSL)A/C RelayCooling Fan - 1 RelayCooling Fan - 2 RelayFront Fog Lamp Relay Head Lamp Relay (Low) Head Lamp Relay (Hi)Illumination RelayHorn Relay
3. POSITION OF RELAY, CONTROL UNIT AND PARTS NUMBER
1) ENGINE ROOM FUSE BLOCK
2) RELAY BOX ABOVE I.P FUSE BLOCK
5 Pin 5 Pin 3 Pin5 Pin5 Pin4 Pin4 Pin 4 Pin 4 Pin 4 Pin 4 Pin 4 Pin
84210-05001 84210-05001 84410-05100
66182253386618225338
84150-0130084150-01300 84150-01300 84150-01300 84150-0130084150-0130084190-05100
Part Name Part Number Remarks
Front Wiper Relay Defogger RelayTurn Signal Lamp RelayFuel Pump Relay (GSL)Cigar Lighter, P/socket Relay (DSL)A/T Shift lock Relay PNP Relay Sun Roof RelayA/T "B" Switch Interlock Relay Power Window Relay ECL RelayABS Warning Lamp Relay
3) CONTROL UNIT
Below The Audio
Beside The SDM
Behind the Wiper Switch Upper The Accelerator Upper The Stics
I/P Center Console Floor Panel
8690005800 8661005000869500580087110058008716105000
4891005000X
Part Name Part Number Remarks

2 ) GSL BTRE A/T ..................................................................................................................................................... 5-140
30. CLUSTER ............................................................................................................................... ... 5-142
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUIT ................................................ 5-142
2) WARNING LAMP(BA TTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT, AIR BAG) CIRCUIT ....... 5-144
3) WARNING LAMP(ABS, EBD, TCS, 4WD, ECS), INDICATOR LAMP(4H, 4L, POWER)CIRCUIT ................. 5-146
4) WARNING LAMP(PREHEA T’G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DEFROSTER, WINTER,
T/SIGNAL, FOG, HIGH BEAM) CIRCUIT .............................................................................................. ..............5-148
5) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(BTRE A/T) ..................................................................... 5-150
6) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E23 MB A/T) .................................................................. 5-152
7) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E32 MB A/T) .................................................................. 5-154
31. STICS ....................................................................................................................... .................. 5-156
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP(PARK'G BRAKE, SEAT BELT)
CIRCUIT ...................................................................................................................................................................... 5-156
2) FRONT WIPER CIRCUIT ...................................................................................................................................... 5-158
3) LAMP(ROOM, MAP, LUGGAGE), DOOR SWITCH CIRCUIT ............................................................................ 5-160
4) CENTRAL DOOR LOCK CIRCUIT ....................................................................................................................... 5-162
5) DEFROSTER,DLC CIRCUIT ............................................................................................................................... ..5-164
6) POWER WINDOW CIRCUIT ............................................................................................................................... .5-166
32. REKES, AUTO-DIMMING ROOM MIRROR CIRCUIT ............................................................ 5-168
33. SUN ROOF CIRCUIT ............................................................................................................ .... 5-170
34. REAR WIPER CIRCUIT .......................................................................................................... .. 5-172
35. ELECTRIC OSRV MIRROR CIRCUIT ..................................................................................... 5-174
36. DIGITAL CLOCK, SEAT BELT TENSION REDUCER CIRCUIT ........................................... 5-176
37. HORN, CIGAR LIGHTER CIRCUIT ......................................................................................... 5-178
38. POWER SEAT CIRCUIT ........................................................................................................... 5-180

5-6 ELECTRICAL WIRING DIAGRAMS
39. SEAT WARMER CIRCUIT ........................................................................................................ 5-182
40. AUDIO CIRCUIT ............................................................................................................... ........ 5-184
41. ABS 5.3 CIRCUIT ............................................................................................................. ........ 5-186
42. ABD 5.3 CIRCUIT ............................................................................................................. ........ 5-188
1) POWER SUPPLY, GROUND, WHEEL SPEED SENSOR CIRCUIT ................................................................. 5-188
2) MODULATOR CIRCUIT ......................................................................................................................................... 5-190
43. AIR BAG CIRCUIT ............................................................................................................. ...... 5-192
44. IMMOBILIZER(DIESEL-CRYPTO TYPE) CIRCUIT.................................................................. 5-194
45. IMMOBILIZER(GASOLINE HFM-ROLLING CODE TYPE) CIRCUIT ..................................... 5-196
46.TRAILER CONNECTOR CIRCUIT ........................................................................................... 5-198

5-8 ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
1) GSL E23 MB A/TC101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C110 (6Pin, Black) C208B (15Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208B
W/H MAIN
C101
W/H MAIN C102
W/H MAIN C110
W/H MAIN
START LOCK
SWITCH (MB A/T) IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESS
Main - Engine Main - Engine Genertor - Engine Main - Engine MainMain - T/M
CONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Behind The ABS Module (HFM) Upper The T/C (GSL)
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
135 2 46
1
4 52
8
14
7
93
15
13
10
11 6
12
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842
M
+-30 (BAT +)
: M/T (HFM E20, E23)
15 (IGN 1) 15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G105
G104
B B
G201
BST 3
4
OFF
"12"ICU
ACC
ONST BL
BY BY BY
BL
BG
BG 162
F22
10A
F24
10A
RG
W
RGLB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
Ef7
40A
E
f2 80A
BW L LW
Ignition Switch
C102
1
Battery Start LockSwitch(MB A/T)
BY StarterMotor
1
30 87
8685
2
Clutch Switch
1 2
C110
4 C208B
PNP
Relay
8
C208B
2

5-50 ELECTRICAL WIRING DIAGRAMS
IMMOBILIZERUNIT
C206B
W/H MAIN
1234
5678
911 10 12
12 34
6. ECM (E20. HFM)
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT
Main - Engine Main - Engine Main Main - Fuel TankMain Main Main Main
C103 (2Pin, White)C110 (6Pin, Black) C206B (4Pin, Black) G201 G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN OVPR
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Behind The ABS Module (HFM)Upper The T/C (GSL) Right The I/P Fuse Block Upper The ECM Beside The TCCU Beside THe ECM
1352 462167
5348
FUEL PUMP
12 34
INJECTOR
21
ECM(HFM)
31
GND
IGN1
15
30
BAT+
10A
15A
F23
20AF12
60AEf9
20AF11
G205 G203
43
65 1 E
f2 80A
G207
PR
B B
B B
B
B
BR
BR LW
BW
LR
29
Fuel
Pump Relay
Fuel
Pump
Ignition Coil
SparkPlug RL
BR
B
B
1
12
4 G201
G203LW
RW
R
RYR
Injector
1 2
46 40 K3
K1
K2
WL
#4
WL
1 2
56 GrG
#3
GrG1 2
68
53 65 32
10
5
7
2 3
11 3 2
6
87
85 30
86
33
GrL
#2
GrL1 2
67 GrB
#1
GrB
M
2
1
1
C206BC206B
C110PR
BB
W
BW
PR
PR
2
12
3
ECM OVPR
ACC B+
ICU
20AF9
1C103
1 2

5-52 ELECTRICAL WIRING DIAGRAMS
2) CCP SOLENOID, SENSOR (MAF, CKP) CIRCUIT
Main - Engine Main - Engine Main Main
C103 (2Pin, White) C110 (6Pin, Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN OVPR
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Behind The ABS Module (HFM)Upper The ECM
1352 462167
5348
CCP SOLENOID
12
CKP SENSOR
12
MAF SENSOR
5
1
2 4
3
ECM(HFM)
(DSL) (GSL)
THERMO AMP
1234123
LB
41 52 71
49
66
C110 G203
30 15 IGN1
BAT +
GND
31
RL
RL
RL
Br
Br
B Br
YW YG RL
15A
F23
LW
3
K3 K2
2
6
K1
5
C110
2
G
G
SIG
SIG
74
73
43
CKP
Sensor
Thermo Amp"1"
CCP Solenoid
27BW2 BW
LgW
ECM
MAF Sensor OVPR
2 1
11
39
1
SHIELD
20A
10A
F12
60AEf9
20AF11
4
1 E
f2 80A
RW
R
1C103
1
2