SSANGYONG NEW ACTYON SPORTS 2012 Service Manual

15-28
C. Input/Output of E-EGR system

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D. Bypass control for EGR cooler
Cooler temperature ▶
<007e008f008c00950047009b008f008c0047008a00960096009300880095009b0047009b008c00940097008c00990088009b009c0099008c00470090009a00470089008c00930096009e0047005e00570b4500530047009b008f008c0047008c009f008f00
88009c009a009b0047008e0088009a00470090009a00470089>ypassed the EGR cooler.
Exhaust gas temperature ▶
<007e008f008c00950047009b008f008c0047008c009f008f0088009c009a009b0047008e0088009a0047009b008c00940097008c00990088009b009c0099008c00470090009a00470089008c00930096009e0047005a005700570b4500530047009b008f00
8c0047008c009f008f0088009c009a009b0047008e0088009a> is bypassed the EGR cooler.
Otherwise, PM could be increased due to too low exhaust gas temperature.
E. Control elements for EGR system
Accelerator pedal (engine load) - Indicates the driver's intention and engine load. If the load
goes up, the EGR ratio is decreased.
T-MAP (boost pressure map stored in ECU) - Compensates the difference in boost pressure
by adjusting EGR ratio.
Engine rpm - Used as the signal for determining EGR operating range.
Coolant temperature - When the coolant temperature is low, NOx is decreased but PM could
be increased. So, to reduce PM, decrease EGR ratio when the coolant temperature is low.
Intake air mass and temperature - HFM sensor measures the intake air mass to calculate the
actual EGR volume. If the air mass is larger than programmed value in map, EGR ratio will be
higher.
EGR position sensor - Detects the actual opening angle of EGR valve and performs feedback
function according to PWM control by ECU.
Wide band oxygen sensor - Detects the oxygen volume in exhaust gas to check if the EGR
ratio is proper.
Electronic throttle body - Keeps EGR ratio to optimized level by controlling the throttle body in
EGR operating range (decreasing pressure in intake manifold). -
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F. Features
As EGR ratio goes up, smoke volume will be
higher. But, this lowers the combustion
chamber temperature and accordingly the
concentration of NOx is decreased. The
point with highest NOx is immediately after
TDC.As EGR temperature goes up, the
concentration of NOx will be higher. Thus, it
is necessary to cool down the exhaust gas.
However, during engine cooled, it may
cause large amount of PM. To prevent this,
the exhaust gas is bypassed the EGR cooler.

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(10) E-VGT control
A. Overview
E-VGT (Electric-Variable Geometry Turbine) turbocharger system in D20DTF engine uses the
venturi effect that controls the flow rate of exhaust gas by adjusting the passage in turbine
housing. The newly adopted DC motor actuator (E-actuator) controls the E-VGT system more
precisely and faster. To get the high operating power from turbine, the ECU reduces the exhaust
gas passage In low speed range and increases it in high speed range.
B. Components
HFM (intake air
temperature)
Front EGT sensor
E-VGT actuatorAccelerator pedal
module
Crankshaft position
sensor
Oxygen sensor
T-MAP sensor
Coolant
temperature senso
r
D20DTR ECU

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C. Input/Output for E-VGT system

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D. E-VGT system control
Turbocharger system operates the E-VGT actuator according to the signals for engine epm,
accelerator pedal position, atmospheric pressure, T-MAP, coolant temperature and intake air
temperature.
Turbocharger actuator is performed PWM control by ECU.
In general, the boost pressure feedbacks the turbocharger operation and the boost temperature is
used for calculating the precise density.
E-VGT provides higher engine power with faster reaction speed compared to conventional VGT.
Operating wave Vane Control
Low
speed
rangeIn low speed range:
retract the vane to
increase boost
pressure. The vane
has low (-) duty,
and the unison ring
moves to retract the
vane in weak PWM
signal.
High
speed
rangeThe unison ring
moves to extend the
vane in strong PWM
signal. Maximum
pressure is 3 bar
and the system
controls it according
to the input signals.

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HFM (intake air
temperature)CDPF
Electric throttle
bodyCoolant
temperature senso
r
Oxygen sensor
Injector (C3I)
E-EGR valve
(11) Wide band oxygen sensor control
A. Overview
For diesel engine, combustion is not performed at the optimum (theoretically correct) air-fuel ratio
and the oxygen concentration is thin in most cases. So the wide-band oxygen sensor is used for
this kind of engine, and this sensor is a little different from the one that used for gasoline engine.
The combustion in diesel engine is controlled by fuel injection volume. Therefore, the wide band
oxygen sensor should be used in diesel engine. This sensor measures the air-fuel ratio in very
wide range, and is also called full range oxygen sensor.
The wide band oxygen sensor measures the oxygen density in exhaust gas and sends it to
ECU to control the EGR more precisely. -
B. Components
D20DTR ECU

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C. Input/Output for oxygen sensor

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D. Oxygen sensor control
The wide band oxygen sensor uses ZnO2. It produces the voltage by movement of oxygen ions
when there is oxygen concentration difference between exhaust gas and atmosphere.
If a certain voltage is applied to the sensor, the movement of oxygen ions occurs regardless of
the oxygen density. The current generated through this flow of ions, is called pumping current
(IP), and the oxygen sensor measures this value.

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HFM (intake air
temperature)Cooling fan module
DSI 6 A/T (ATF
temperature)Coolant
temperature senso
r
Refrigerant
pressure sensor
Relay box
(12) Cooling fan control
A. Overview of cooling fan and A/C compressor
The cooling system maintains the engine temperature at an efficient level during all engine
operating conditions. The water pump draws the coolant from the radiator. The coolant then
circulates through water jackets in the engine block, the intake manifold, and the cylinder head.
When the coolant reaches the operating temperature of the thermostat, the thermostat opens.
The coolant then goes back to the radiator where it cools. The heat from automatic transmission
is also cooled down through the radiator by circulating the oil through the oil pump. ECU controls
the electric cooling fans with three cooling fan relays to improve the engine torque and air
conditioning performance.
For detailed information, refer to Chapter "Air Conditioning System".
B. Components
A/C compressor
D20DTR ECU