instrument panel SSANGYONG RODIUS 2005 Service Manual

0-5
GENERAL INFORMATION
RODIUS 2005.07
0000-00
7) PART LOCATION ACCORDING TO PART NUMBER
Ex.) C 1 0 2 ▶
C : Symbol character for connector -
Symbol Character Description
C Connector (Connecting part that connects two wiring harness)
D Diode
G Ground
S Splice pack (Joint connector that connects various wiring harness)
1 : Part location number -
Part number according to locating section -
Part Numbe Location
□ 1□□Engine compartment
□ 2□□Instrument panel
□ 3□□Passenger compartment
□ 4□□Tailgate
□ 9□□Underbody
In the locating section, the assignment for part number startsfrom left bottom and proceeds
clockwise.
In the fuse and relay box or the instrument panel, the partnumber is assigned from left top to
light bottom. -
-
8) ELECTRIC SYMBOLS

07-9
ENGINE COOLING SYSTEM
RODIUS 2005.07
2110-01
8) A/C ON
The ECM will turn the cooling fans on at low speed when the A/C system is on. The ECM
will change to high speed when the high side A/C pressure reaches 1860 kPa (269.8 psi).
The cooling fans will return to low speed when the high side A/C pressure reaches 1378 kPa
(199.8 psi). ·
·
9) ENGINE COOLANT TEMPERATURE SENSOR
The Engine Coolant Temperature (ECT) sensor uses a temperature to control the signal
voltage to the Engine Control Module (ECM).
10) COOLANT TEMPERATURE GAUGE
The coolant temperature gauge controls the instrument panel temperature indicator. The
coolant temperature gauge is located with ECT sensor.

0-4
RODIUS 2005.07
3410-01
TRANSFER CASE
1. PART TIME TRANSFER CASE OVERVIEW
By using the planetary gear sets, two-gears shift type part time transfer case achieves direct
connection when selecting 4WD “HIGH” and 2.48 of reduction gear ratio when selecting
4WD “LOW”.
The silent chain in transfer case transfers the output power to front wheels.
Simple operation of switches on instrument panel allows to shift to “2H”, “4H” and “4L”
easily while driving.
The warning lamp alarms the driver when the system is defective.

0-16
RODIUS 2005.07
3410-01
TRANSFER CASE
8. SYSTEM OPERATION
1) Transfer Case Control Unit (Tccu)
(1) 4WD Operation
TCCU is located under the front left seat and
permits the vehicle to shift from two-wheel
drive to four-wheel drive (and back shift)
according to drivers switch operation during
driving (For the shifting between 4WD HIGH
and 4WD LOW, stop the vehicle).
2H → 4H ▶
Change the 4WD switch in instrument panel from 2H to 4H.
This shift is available during driving.
“4WD HIGH” indicator in meter cluster comes on. -
-
-
When the system is defective
“4WD CHECK” warning lamp comes
on -
Change the 4WD switch in instrument panel from 4H to 2H.
This shift is available during driving.
“4WD HIGH” indicator in meter cluster goes out.
“4WD CHECK” warning lamp comes on when the system is defective. -
-
-
- 4H → 2H ▶

0-17
TRANSFER CASE
RODIUS 2005.07
0000-00
This function is only available when the speed signal from speed sensor is about to stop
(below 2 km/h).
This function is only available when clutch pedal is depressed (manual transmission) o
r
selector lever is selected to “N” position (automatic transmission).
(TCCU must recognize the clutch pedal signal or “N” signal.)
Change the 4WD switch in instrument panel from 4H to 4L.
“4WD LOW” warning lamp in meter cluster blinks during this process, then remains
when the shift is completed.
“4WD CHECK” warning lamp comes on when the system is defective. -
-
-
-
- 4H → 4L ▶

0-14
RODIUS 2005.07
4892-01
ESP SYSTEM
(1) System Overview
When equipped with ABS, the braking force at each wheel will be controlled with 3-channel 4-
sensor method. And when equipped with ESP, 4 wheels will be controlled independently with 4-
channel method. (When controlling ABS system only, it will be operated with 3-channel
method.) When compared to the vehicle equipped with ABS/EBD only, the internal hydraulic
circuit has a normally-open separation valve and a shuttle valve in primary circuit and in
secondary circuit. When the vehicle brakes are not applied during engine running or when
applying the non-ABS operating brakes, the normally-open separation valve and the inlet valve
are open, whereas the normally-closed shuttle valve and the outlet valve are closed. When the
ESP system is operating, the normally-open separation valve will be closed by the solenoid
valve operation and the hydraulic circuit will be established by the shuttle valve. Then, the inlet
and outlet valves will be
closed or open depending on the braking pressure increase, decrease or unchanged
conditions.
<0d96007b008f008c0047009e00880099009500900095008e004700930088009400970047008a00960094008c009a004700960095004700880095008b0047009e00880099009500900095008e00470089008c008c00970047009a0096009c0095008b009a00
47009e008f008c00950047009b008f008c0047006c007a0077> is operating
▶Driving feeling when the ESP is operating
<0d96007500960090009a008c004700880095008b0047009d0090008900990088009b0090009600950047009b008f0088009b0047008b00990090009d008c00990047009a008c0095009a008c009a0047009e008f008c00950047009b008f008c0047006c00
7a007700470090009a004700960097008c00990088009b0090>ng When the ESP operates during vehicle movement, the ESP warning lamp on the instrument
panel flickers and beep comes on every 0.1 seconds. The ESP operation shows that the
vehicle stability is extremely unstable and it is used to warn the driver. The ESP system is just a
supplementary system for the vehicle motion and it cannot control the vehicle when it exceeds
the physical limits. Do not solely rely on the system but be advised to drive the vehicle safely.
When the ESP system activates, the driving feeling can be different depending on vehicle
driving conditions. For example, you will feel differently when the ESP system is activated
during when ABS is operating with the brakes applied and when brakes are not applied on a
curve. Thus, the ESP system would make the driver feel more abruptly when the brakes are
applied during the ESP system activation.
The ESP system may transfer noise and vibration to the driver due to the pressure changes
caused by the motor and valve operations in a very short period of time. Extreme cornering will
trigger the ESP operation and this will make the driver feel noise and vibration due to sudden
brake application. Also, the ESP system controls the engine output. So, the driver may notice
the engine output decrease even when the accelerator pedal is being applied.

01-3
FUSE AND RELAY
RODIUS 2005.07
8410-05
8410-05FUSES AND RELAYS
1. ENGINE COMPARTMENT FUSE AND RELAY
BOX
Fuse and relay box is located in the engine compartment, and the interior fuse box is located
under the driver side instrument panel. Especially, ICM box, an integrated circuit of relays, is
mounted along with STICS behind the driver side instrument panel.
Connector arrangement
Back of the fuse and relay box
(after removal)
Fuses and relays

01-5
FUSE AND RELAY
RODIUS 2005.07
8410-05
2. INTERIOR FUSE COMPARTMENT
The interior fuse box is located in the lower area of driver side instrument panel.
To check the fuses, open the driver side door and remove the fuse box cover. ·
·

01-6
RODIUS 2005.07
8410-05
FUSE AND RELAY
3. ICM(INTEGRATED CONTROL MODULE) BOX
COMPARTMENT
The ICM box is installed along with RK STICS on the bracket behind the Instrument panel
undercover.
It contains an integrated module with around 14 relays according to the vehicle model. Relays
in the module are installed on the integrated circuit with a safety circuit. This system operates
with small current (by using transistor) and minimizes the sparks that occur during operations
(connection/disconnection) of relays; therefore its durability and wear resistance has been
greatly increased compared to the conventional relays.
Relays in the ICM box cannot be replaced respectively; so when the internal components
(including relay) are defective, ICM box should be replaced as an assembly.
RK STICS
ICM box

0-3
CLUSTER
RODIUS 2005.07
8010-10
8010-01CLUSTER
1. APPEARANCE OF METER CLUSTER AND INDICATOR
DISPLAY
The instrument panel in this vehicle is different from conventional type of instrument panel. The
meter cluster and indicator display are separated. The meter cluster is located at the center o
f
the dash panel, and the indicator display is located in front of driver’s seat.
Meter cluster
Warning lamps and indicators