wiring SSANGYONG RODIUS 2005 Service Manual

GENERAL INFORMATION
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GENERAL INFORMATION
GENERAL INFORMATION1. HOW TO READ ELECTRICAL WIRING
DIAGRAM...............................................
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GENERAL INFORMATION
RODIUS 2005.07
0000-00
GENERAL INFORMATION
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
Position Explanation
A- Upper horizontal lines : Power supply lines
- Power supply lines : 30, 15, 15A, 15C, 58
B- Ef20 or F2 : Fuse Number
·Ef20 : Fuse No #20 in engine room compartment
·F2 : Fuse No #2 in passenger room compartment
C- Connector (C101 ~ C903)
·Connector No C203 terminal No1
·Refer to Major Connector Position (Section 2)
D- S201 : Splice pack (S201 ~ S207)
·Refer to Major Splice Pack Position (Section2)
E- Wiring Harness Color
·Refer to Wiring Harness Color Abbreviation
F- Internal circuit of component (Relay)
(Component Name and Terminal Number)
G- Internal circuit of component (Switch)
(Component Name, Terminal Number and Connecting Wiring Circuit)
H- Lower horizontal line : Ground line
·Ground position (G101 ~ G402)
·B : Body Ground
·Refer to Major Ground Position (Section2)
1) HOW TO READ ELECTRICAL WIRING DIAGRAM2) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)

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GENERAL INFORMATION3) CIRCUIT IDENTIFICATION SYMBOL
Identification Symbol Meaning
C Connector
D Diode
Ef Fuse in engine room fuse & relay box
F Fuse in passenger room fuse box
G Ground
S Splice pack (Junction connector)
5) WIRING HARNESS COLOR IDENTIFICATION
Abbreviation Color Abbreviation Color
Br Brown Sb Sky Blue
G Green R Red
V Violet L Blue
P Pink Y Yellow
W White Gr Gray
Or Orange B Black
Lg Light Green M Maroon
6) HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
Terminal number is given based on Female Terminal Male Connector ▶
ex) Terminal Number 4 of C901 connection -
Power supply No. Power supply condition
15<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c9004700880095008b004702c8007a007b02c90047004f0070>GN
1)
15A<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c90047004f0070006e0075004700590050>
15C<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c9004700880095008b004702c80068006a006a02c9>
30 Battery Voltage (B+) supply directly regardless of Ignition Switch
31 Ground connected to battery (-)
58Battery Voltage (B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)4) FUNCTION OF POWER SUPPLY LINE (NUMBER)

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GENERAL INFORMATION
RODIUS 2005.07
0000-00
7) PART LOCATION ACCORDING TO PART NUMBER
Ex.) C 1 0 2 ▶
C : Symbol character for connector -
Symbol Character Description
C Connector (Connecting part that connects two wiring harness)
D Diode
G Ground
S Splice pack (Joint connector that connects various wiring harness)
1 : Part location number -
Part number according to locating section -
Part Numbe Location
□ 1□□Engine compartment
□ 2□□Instrument panel
□ 3□□Passenger compartment
□ 4□□Tailgate
□ 9□□Underbody
In the locating section, the assignment for part number startsfrom left bottom and proceeds
clockwise.
In the fuse and relay box or the instrument panel, the partnumber is assigned from left top to
light bottom. -
-
8) ELECTRIC SYMBOLS

CONNECTOR/GROUND
8201-00/8210-02/8210-01/8210-03/8210-04/8210-06/8210-07/6810-11/6811-07/8210-09/8210-08/7421-60
CONNECTOR/GROUND
WIRING8201-00 WIRING HARNESS,
COMPONENTS LOCATION.........CONNECTOR/GROUND8210-02 W/H ENGINE ROOM.....................
8210-01 W/H MAIN.....................................
8210-03 W/H FLOOR (LH)..........................
8210-04 W/H FLOOR (RH)..........................
8210-06 W/H DOOR (LH/RH)......................
8210-07 W/H RR DOOR..............................
6810-11 W/H FRT AIR-CON........................
6811-07 W/H RR AIR-CON.........................
8210-09 W/H TAIL GATE...........................
8210-08 W/H ROOF....................................
7421-60 W/H SEAT....................................
318
19
21
22
22
23
23
24
24
25
25

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CONNECTOR/GROUNDWIRING HARNESS8201-00
WIRING HARNESS, COMPONENTS LOCATION
1) POSITION OF CONNECTOR, GROUND & SPLICE PACK
2) COMPONENTS LOCATION

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ENGINE ELECTRIC SYSTEM
RODIUS 2005.07
1452-01
8) STARTER
Wound field starter motors have pole pieces, arranged around the armature, which are
energized by wound field coils.
Enclosed shift lever cranking motors have the shift lever mechanism and the solenoid plunge
r
enclosed in the drive housing, protecting them from exposure to dirt, icy conditions, and
splashes. In the basic circuit, solenoid windings are energized when the switch is closed. The
resulting plunger and shift lever movement causes the pinion to engage the engine flywheel
ring gear. The solenoid main contacts close. Cranking then takes place.
When the engine starts, pinion overrun protects the armature from excessive speed until the
switch is opened, at which time the return spring causes the pinion to disengage.
To prevent excessive overrun, the switch should be released immediately after the engine
starts.
9) STARTING SYSTEM
The engine electrical system includes the battery, the ignition, the starter, the alternator, and all
the related wiring.
Diagnostic tables will aid in troubleshooting system faults.
When a fault is traced to a particular component, refer to that component section of the service
manual.
The starting system circuit consists of the battery, the starter motor, the ignition switch, and all
the related electrical wiring. All of these components are connected electrically.

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ABS SYSTEM
RODIUS 2005.07
4892-01
Use only DOT-3 equivalent hydraulic brake fluid. The use of DOT-5 (silicone) brake fluid is
not recommended. Reduced brake performance or durability may result.
Avoid spilling brake fluid on any the vehicle’s painted surfaces, wiring, cables or
electrical connectors. Brake fluid will damage paint and electrical connections. If any fluid is
spilled on the vehicle, flush the area with water to lessen the damage.

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RODIUS 2005.07
4892-01
ABS SYSTEM
Service precautions ▶
Observe the following general precautions during any ABS/TCS service. Failure to adhere to
these precautions may result in ABS/TCS system damage.
Disconnect the EBCM harness connector before performing the electric welding procedures.
Carefully note the routing of the ABS/TCS wiring and wiring components during removal.
The ABS/ TCS components are extremely sensitive to EMI (eletromagnetic interference).
Proper mounting is critical during component service.
Disconnect the EBCM connector with the ignition OFF.
Do not hang the suspension components from the wheel speed sensor cables. The cables
may be damaged.
Do not use petroleum based fluids in the master cylinder. Do not use any containers
previously used for petroleum based fluids. Petroleum causes swelling and distortion of the
rubber components in the hydraulic brake system, resulting in water entering the system
and lowering the fluid boiling point. 1.
2.
3.
4.
5.

ELECTRIC GENERAL
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ELECTRIC GENERAL
GENERAL
1. LOCATIONS OF UNITS AND SENSORS
IN PASSENGER COMPARTMENT.........
2. SWITCHES, UNITS AND SENSORS IN
ENGINE COMPARTMENT (EXCEPT
ENGINE RELATED SENSORS AND
UNITS)...................................................
3. SWITCHES IN PASSENGER
COMPARTMENT...................................
4. SYSTEM LAYOUT (BASED ON DVD
SYSTEM EQUIPPED VEHICLE).............
5. WIRING HARNESS ARRANGEMENT.....
6. COMPONENTS LOCATOR....................
ELECTRIC GENERAL ELECTRIC GENERAL ELECTRIC GENERAL
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