engine SSANGYONG RODIUS 2007 Service Manual

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GENERAL INFORMATION
RODIUS 2006.09
0000-00
GENERAL INFORMATION
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
Position Explanation
A- Upper horizontal lines : Power supply lines
- Power supply lines : 30, 15, 15A, 15C, 58
B- Ef20 or F2 : Fuse Number
·Ef20 : Fuse No #20 in engine room compartment
·F2 : Fuse No #2 in passenger room compartment
C- Connector (C101 ~ C903)
·Connector No C203 terminal No1
·Refer to Major Connector Position (Section 2)
D- S201 : Splice pack (S201 ~ S207)
·Refer to Major Splice Pack Position (Section2)
E- Wiring Harness Color
·Refer to Wiring Harness Color Abbreviation
F- Internal circuit of component (Relay)
(Component Name and Terminal Number)
G- Internal circuit of component (Switch)
(Component Name, Terminal Number and Connecting Wiring Circuit)
H- Lower horizontal line : Ground line
·Ground position (G101 ~ G402)
·B : Body Ground
·Refer to Major Ground Position (Section2)
1) HOW TO READ ELECTRICAL WIRING DIAGRAM2) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)

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GENERAL INFORMATION3) CIRCUIT IDENTIFICATION SYMBOL
Identification Symbol Meaning
C Connector
D Diode
Ef Fuse in engine room fuse & relay box
F Fuse in passenger room fuse box
G Ground
S Splice pack (Junction connector)
5) WIRING HARNESS COLOR IDENTIFICATION
Abbreviation Color Abbreviation Color
Br Brown Sb Sky Blue
G Green R Red
V Violet L Blue
P Pink Y Yellow
W White Gr Gray
Or Orange B Black
Lg Light Green M Maroon
6) HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
Terminal number is given based on Female Terminal Male Connector ▶
ex) Terminal Number 4 of C901 connection -
Power supply No. Power supply condition
15<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c9004700880095008b004702c8007a007b02c90047004f0070>GN
1)
15A<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c90047004f0070006e0075004700590050>
15C<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c9004700880095008b004702c80068006a006a02c9>
30 Battery Voltage (B+) supply directly regardless of Ignition Switch
31 Ground connected to battery (-)
58Battery Voltage (B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)4) FUNCTION OF POWER SUPPLY LINE (NUMBER)

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GENERAL INFORMATION
RODIUS 2006.09
0000-00
7) PART LOCATION ACCORDING TO PART NUMBER
Ex.) C 1 0 2 ▶
C : Symbol character for connector -
Symbol Character Description
C Connector (Connecting part that connects two wiring harness)
D Diode
G Ground
S Splice pack (Joint connector that connects various wiring harness)
1 : Part location number -
Part number according to locating section -
Part Numbe Location
□ 1□□Engine compartment
□ 2□□Instrument panel
□ 3□□Passenger compartment
□ 4□□Tailgate
□ 9□□Underbody
In the locating section, the assignment for part numbe
r
startsfrom left bottom and proceeds clockwise.
In the fuse and relay box or the instrument panel, the
partnumber is assigned from left top to light bottom. -
-
8) ELECTRIC SYMBOLS

POWER DISTRIBUTION8410-02/8410-05/8410-04
POWER DISTRIBUTION
FUSE/RELAY8410-02 ENGINE ROOM FUSE ＆
RELAY BOX.................................
8410-05 I.P FUSE ＆ ICM BOX
(IP RELAY BOX)...........................ELECTRICITY DIVIDE8210-02 ENG ROOM FUSE BOX...............
8410-04 I.P FUSE BOX..............................3
4
6
10

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POWER DISTRIBUTION
RODIUS 2006.09
8410-02
FUSE ＆ RELAY8410-02
ENGINE ROOM FUSE ＆ RELAY BOX
1) FRONT
2) REAR

CIRCUIT
1461-01/2820-01/1491-01/1491-01/8210-01/3670-01/3670-03/8010-01/7630-02/8310-01/4810-10/6810-21/6810-30/6810-30
CIRCUIT
ENGINE
CHASSIS3670-01 TCU (5-SPEED)............................
3670-03 TOD.............................................
ELECTRIC8010-01 CLUSTER.....................................
7630-02 CIGAR LIGHTER, POWER
OUTLET......................................
8310-01 HEAD LAMP ＆ DRL (DAY TIME
RUNNING LIGHT) UNIT
CIRCUIT.......................................
4810-10 STOP ＆ BACK-UP LAMP
CIRCUIT.......................................
6810-21 PTC HEATER (POSITIVE
TEMPERATURE
COEFFICIENT).............................
6810-30 FATC (FULL AUTO TEMP.
CONTROL) CIRCUIT....................
6810-30 AIR-CON (MANUAL)..................... 12
1415
18
19
20
21
22
25 1461-01 STARTING ＆ CHARGING............
2820-01 PREHEATING UNIT CIRCUIT
(XDi))............................................
1491-01 ECU (ENGINE CONTROL UNIT -
D27DT EU IV)...............................
1491-01 ECU (GSL G32)............................
8210-01 DIAGNOSIS CIRCUIT...................3
4
5
8
11

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CIRCUIT
RODIUS 2006.09
1491-01
1491-01
ECU (ENGINE CONTROL UNIT - D27DT EU IV)
1) ENG MAIN RELAY, PEDAL MODULE, HAN SENSORS, VALVE
(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

ENGINE INFORMATION
0000-00
ENGINE INFORMATION
GENERAL)
1. COMPONENT LOCATOR.......................
2. DESCRIPTION AND OPERATION.......... 4
7

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RODIUS 2006.09
0000-00
ENGINE INFORMATION
0000-00ENGINE GENERAL
1. COMPONENT LOCATOR
1) Front View

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ENGINE INFORMATION
RODIUS 2006.09
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NO. FUNCTION NO. FUNCTION
1 HFM sensor 12 Intake manifold
2 Intake air duct 13 Connecting rod
3 Resonance flap 14 Exhaust manifold
4 Cylinder head cover 15 Crankshaft
5 Exhaust camshaft 16 Engine mounting
6 Intake camshaft 17 Starter
7 Cylinder head 18 Crankcase
8 Spark plug connector 19 Oil pump sprocket
9 Valve tappet 20 Oil strainer
10 Injector 21 Oil pan
11 Exhaust valve 22 Drain plug
Front View ▶