oil SSANGYONG RODIUS 2007 Service Manual

0-8RODIUS 2006.09
1491-01
CIRCUIT1491-01
ECU (GSL G32)
1)
(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
IGN COIL, CPS, AIR FLOW SENSOR, THROTTLE SENSOR,
TPS

0-13
CIRCUIT
RODIUS 2006.09
3670-01
2) SOLENOID, OIL TEMP SENSOR, SPEED SENSOR (N2, N3)
(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

0-17
CIRCUIT
RODIUS 2006.09
8010-01
3)
(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
WARNING (BAT CHANGE, OIL, BRAKE ENG CHCK, AIR BAG,
IMMOM SEAT-BELT) TURN SIGNAL, DEFOGGER, DOOR OPEN

01-5
ENGINE INFORMATION
RODIUS 2006.09
0000-00
NO. FUNCTION NO. FUNCTION
1 HFM sensor 12 Intake manifold
2 Intake air duct 13 Connecting rod
3 Resonance flap 14 Exhaust manifold
4 Cylinder head cover 15 Crankshaft
5 Exhaust camshaft 16 Engine mounting
6 Intake camshaft 17 Starter
7 Cylinder head 18 Crankcase
8 Spark plug connector 19 Oil pump sprocket
9 Valve tappet 20 Oil strainer
10 Injector 21 Oil pan
11 Exhaust valve 22 Drain plug
Front View ▶

01-6
RODIUS 2006.09
0000-00
ENGINE INFORMATION
2) SIDE VIEW
NO. FUNCTION NO. FUNCTION
23 Camshaft adjuster 27 Oil pump drive chain
24 Cooling fan and viscous clutch 28 Oil return pipe
25 Piston 29 Timing chain
26 Flywheel of drive plate

01-7
ENGINE INFORMATION
RODIUS 2006.09
0000-00
2. DESCRIPTION AND OPERATION
1) Cleanliness And Care
An automobile engine is a combination of many machined, honed, polished and lapped
surfaces with tolerances that are measured in the ten-thousanths of an inch. When any internal
engine parts are serviced, care and cleanliness are important. A liberal coating of enigne oil
should be applied to friction areas during assembly, to protect and lubricate the surfaces on
initial operation.
Proper cleaning and protection of machined surfaces and friction areas is part of the repai
r
procedure. This is considered standard shop practice even if not specifically stated.
Whenever valve train components are removed for service, they should be kept in order.
They should be installed in the same locations, and with the same mating surfaces, as when
they were removed. Battery cables should be disconnected before any major work is performed
on the engine. Failure to disconnect cables may result in damage to wire harness or othe
r
electrical parts.
2) On-Engine Service
Disconnect the negative battery cable before removing or installing any electrical unit, or
when a tool or equipment could easily come in contact with exposed electrical terminals.
Disconnecting this cable will help prevent personal injury and damage to the vehicle.
The ignition must also be in LOCK unless otherwise noted.
Notice Any time the air cleaner is removed, the intake opening -
Any time the air cleaner is removed, the intake opening should be covered. This will
protect against accidental entrance of foreign material, which could follow the intake
passage into the cylinder and cause extensive damage when the engine is started.g -

06-3
LUBRICATION SYSTEM
RODIUS 2006.09
0000-00
9210-01ENGINE LUBRICATION SYSTEM
1. OIL CIRCULATION

06-4
RODIUS 2006.09
0000-00
LUBRICATION SYSTEM
NO. FUNCTION NO. FUNCTION
1 Oil pump 18 Oil supply (to exhaust camshaft)
2 Oil gallery (to oil filter) 19 Oil supply (to intake camshaft)
3 Oil filter 20Oil supply
(to exhaust camshaft bearing)
4 Oil pressure switch 21Oil supply
(to intake camshaft bearing)
5 Main oil gallery 22Oil gallery
(oil supply to exhaust valve tappet)
6 Cylinder head closing cover 23Oil gallery
(oil supply to intake valve tappet)
7 Oil gallery (at chain tensioner) 24 Camshaft closing cover
8 Oil non-return valve 25Ball (φ 8 mm)
9 Chain tensioner 26 Screw plug
10 Vent (chain tensioner) 27 Camshaft adjuster
11Front closing cover (φ 17 mm)28Front closing cover
(intake camshaft)
12Oil gallery
(perpendicular to the shaft)29Front treaded bushing
(exhaust camshaft)
13Ball (φ 6 mm)30 Valve tappet
14 Oil spray nozzle (timing chain) aOil gallery
(from oil pump to oil filter)
15 Oil gallery (at cylinder head) b Main oil gallery
16Ball (φ 15mm)cOil return line
(oil returns to the oil pan when
replacing the filter element)
17Oil restriction inner (φ 4mm)
OIL CIRCULATION ▶

08-6
RODIUS 2006.09
0000-00
ENGINE ELECTRIC DEVICES
3. IGNITION SYSTEM OPERATION
This ignition system does not use a conventional distributor and coil. It uses a crankshaft
position sensor input to the Engine Control Module (ECM).
The ECM then determines Electronic Spark Timing (EST) and triggers the electronic ignition
system ignition coil.
This type of distributorless ignition system uses a “waste spark” method of spark
distribution. Each cylinder is paired with the cylinder that is opposite it (2.3L DOHC: 2 - 3 or 1 -
4, 3.2L DOHC: 1 - 6 or 2 - 5 or 3 - 4).
The spark occurs simultaneously in the cylinder coming up on the compression stroke and in
the cylinder coming up on the exhaust stroke.
The cylinder on the exhaust stroke requires very little of the available energy to fire the spark
plug.
The remaining energy is available to the spark plug in the cylinder on the compression stroke.
These systems use the EST signal from the ECM to control the EST.
The ECM uses the following information: Engine load (mass air flow sensor, manifold ai
r
pressure sensor).
Engine coolant temperature.
Intake air temperature.
Crankshaft position.
Engine speed (rpm).
1) Electronic Ignition System Ignition Coil
The Electronic Ignition (EI) system ignition coil is located on the cylinder head cover.
The double ended coils re ceive the signal for the ECM which controls the spark advance.
Each EI system ignition coil provides the high voltage to two spark plugs simultaneously;
3.2L DOHC
T1/1: cylinder 2 and 5
T1/2: cylinder 3 and 4
T1/3: cylinder 1 and 6
The EI system ignition coil is not serviceable and must be replaced as an assembly.

0-10
RODIUS 2006.09
0000-00
ENGINE GENERAL
2) D27DTP (Power Up) Engine Performance Curve
(1) Output and Torque: vehicle with automatic transmission
Oil Temperature/Pressure and Boost Pressure: vehicle with automatic
transmission (2)