lock SSANGYONG RODIUS 2012 Workshop Manual

02-358710-01
▶Auto Door Unlock (Crash Unlock)
The air bag collision signal input cannot be accepted within 7 seconds after turning the ignition
key to "ON" position.
After this period, the door lock system outputs "UNLOCK" for all doors for 5 seconds from 40
ms after receiving the air bag collision signal.
Even though the key is turned to "OFF" position during the output of "UNLOCK", the output
continues on for remaining period.
The function is erased when turning "OFF" the ignition switch. 1.
2.
3.
4.
The "Unlock" control by air bag signal prevails over any "LOCK" or "UNLOCK" control by
other functions.
The "LOCK/UNLOCK" request by other functions will be ignored after/during the output of
"UNLOCK" by the air bag. However, the door lock is controlled by other functions when the
ignition switch is "OFF".
"LOCK" (or "UNLOCK") output is ignored if "LOCK" (or "UNLOCK") output is required while
performing the output of "LOCK" (or "UNLOCK"). (However, UNLOCK by air bag signal and
operation by the remote control key are valid.)
If the door lock system outputs "LOCK" and "UNLOCK" simultaneously, only the "LOCK"
output can be activated. 1.
2.
3.
4.

02-378710-01
13) Theft Deterrent
(1) Description of Burglar Alarm Function
The “LOCK” output is “ON” when receiving the “LOCK” signal from transmitter while the ignition
key is removed and all doors are closed. The armed mode is activated when the door lock
switch is locked (theft deterrent horn output: once, hazard relay output: twice).
<007b008f008c0047009b008f008c008d009b0047008b008c009b008c00990099008c0095009b0047008f009600990095004700880095008b0047008f008800a100880099008b00470099008c0093008800a000470096009c009b0097009c009b009a004700
880099008c004702c80076007502c90047009e008f008c0095> receiving the “LOCK” signal
from the remote control key again in armed mode (theft deterrent horn output: once, hazard
relay output: twice).
<007e008f008c009500470099008c008a008c0090009d00900095008e004702c800730076006a007202c90047009a0090008e0095008800930047008d0099009600940047009b008f008c00470099008c00940096009b008c0047008a00960095009b009900
96009300470092008c00a00047009e008f00900093008c0047>any of doors is not closed,
<00960095009300a00047009b008f008c004702c800730076006a007202c900470096009c009b0097009c009b0047008a0088009500470089008c0047008b00960095008c004700880095008b0047009b008f008c009500470088008a009b0090009d008800
9b008c009a0047009b008f008c0047008800990094008c008b> ready mode (without theft
deterrent horn and hazard warning flasher). At this moment, if the ignition key is in the ignition
<009a009e0090009b008a008f00530047009b008f008c0047008b0096009600990047009c009500930096008a00920047009a009e0090009b008a008f00470090009a0047009b009c00990095008c008b004702c80076007502c90047009600990047009b00
8f008c0047008b009600960099004700930096008a00920047>switch is unlocked (after 0.6
seconds), cancels the armed mode and activates the normal mode. However, in these cases, if
closing the door and locking the door lock switch, the theft deterrent horn outputs once and the
hazard warning flasher outputs twice and then activates armed mode.
When the door is not opened or the ignition key is not inserted into ignition switch for 30
seconds after receiving “UNLOCK” signal, outputs “LOCK” and then activates armed mode
(RELOCK operation). Also, at this moment, the system outputs the theft deterrent horn and
hazard warning flasher.
The armed mode will not be activated except above conditions.
Ex) The armed mode will not be activated when the door is locked by the ignition key. 1.
2.
3.
4.
5.
▶Theft deterrent mode ON conditions

02-38
▶Armed mode cancellation requirements
Unlocking by remote control key or engine starting. 1.
▶Warning operation requirements
When opening the door in armed mode
When unlocking the door lock switch in armed mode
When closing and then opening the door after completion of warning (27 seconds) 1.
2.
3.
▶Warning operation
<007b008f008c0047009b008f008c008d009b0047008b008c009b008c00990099008c0095009b0047008f009600990095004700880095008b0047008f008800a100880099008b0047009e00880099009500900095008e0047008d00930088009a008f008c00
9900470096009c009b0097009c009b00470090009a004702c8>ON” for T3 (27 seconds) with
the interval of T2 (1second). 1.
▶Warning cancellation requirements
Cancels warning by using any signal from the remote control key (LOCK, UNLOCK, START,
STOP, PANIC, CHECK) during warning operation.
<006a00880095008a008c0093009a0047009e00880099009500900095008e00470088008d009b008c009900470059005e0047009a008c008a00960095008b009a0047004f0099008c009400880090009500900095008e00470097008c009900900096008b00
500047009e008f00900093008c0047009b008f008c00470090>gnition key is turned to “ON”
position. 1.
2.
▶Operation when warning is cancelled
<007b008f008c0047009b008f008c008d009b0047008b008c009b008c00990099008c0095009b0047008f009600990095004700880095008b0047008f008800a100880099008b0047009e00880099009500900095008e0047008d00930088009a008f008c00
9900470096009c009b0097009c009b009a004700880099008c> “OFF”. 1.

02-398710-01
The PANIC warning outp<009c009b00470090009a004702c80076007502c90047004f009b008f008c008d009b0047008b008c009b008c00990099008c0095009b0047008f00960099009500500047009e008f008c009500470099008c008a008c0090009d00900095008e0047009b00
8f008c00470077006800750070006a0047009a0090008e0095>al from
the remote control key (pressing PANIC button for less than 0.5 ~ 1.0 second).
<007b008f008c00470077006800750070006a0047009e00880099009500900095008e00470096009c009b0097009c009b00470090009a004702c80076006d006d02c90047009e008f008c009500470099008c008a008c0090009d00900095008e0047008800
9500a00047009a0090008e0095008800930047008d00990096>m the remote control key
during PANIC warning.
Followings are theft deterrent warnings:
This function operates only in armed mode.
The system sends the current vehicle conditions (LOCK, engine running) when the PANIC
warning is turned off by the remote control key. 1.
2.
3.
4.
5.The theft deterrent warning is canceled when receiving PANIC signal from the remote control
key during theft deterrent.
<007b008f008c0047009b008f008c008d009b0047008b008c009b008c00990099008c0095009b0047009e00880099009500900095008e00470096009c009b0097009c009b00470090009a004702c80076007502c90047009e008f008c00950047009b008f00
8c0047009b008f008c008d009b0047008b008c009b008c0099>rent conditions are
<008c009a009b0088008900930090009a008f008c008b0047008b009c009900900095008e00470077006800750070006a0047009e00880099009500900095008e0047004f0077006800750070006a00470096009c009b0097009c009b00470090009a004702
c80076006d006d02c900500055>
<007b008f008c00470077006800750070006a0047009e00880099009500900095008e00470096009c009b0097009c009b00470090009a004702c80076007502c90047009e008f008c009500470099008c008a008c0090009d00900095008e0047009b008f00
8c00470077006800750070006a0047009a0090008e00950088>l from the remote control
key in Armed Ready / Armed / Warning Completion / Relock Ready mode (maintaining the
theft deterrent mode). 1)
2)
3)
(2) PANIC Warning

02-40
(3) Auto Light Function
The lights automatically come on and off according to the ambient brightness when the
multifunction light switch is in “AUTO” position while the ignition key is in “ON” position. 1.
(4) Auto Door Lock
The doors are locked and the theft deterrent mode is activated again if any of doors is not
opened after unlocking them with a REKES key.
Sends the message in 5 seconds after locking the doors automatically. 1.
2.

02-44
▶ Door lock, defogger

01-33650-01
Diameter( Torque converter) 270mm
Lockup function Yes
Gear ratios 1st 3.595
2nd 2.186
3rd 1.405
4th 1.000
5th 0.831
Reverse:
S mode / W mode3.167/1.926
Driving type 2WD(4WD)
Fluid specification Shell ATF 134
Fluid capacityapprox. 8ℓ
Selected lever
indicationP.R.N.D Mechanical
D+/D- Electrical
Parking lock systemBrake switch(signal) → TGS lever
Reverse lock systemCAN → TGS lever
Selected lever
indicationP.R.N.D Lever position
1, 2, 3, 4, 5 CAN
Oil temperature
sensorResistance: R, D0.5 ~ 2.5kΩ
Resistance: P, N20kΩ
TCU EGS 52
Shift solenoid
valve(25℃)Resistance3.8 ± 0.2Ω
Operating distance 0.2mm
Operating current 1.5 ~ 2A
Item W5A580(2WD) / W5A400(4WD)
Input torque 450Nm
1. SPECIFICATIONS

01-4
항목W5A330(300) W5A580(400)
M/P, S/P solenoid
valve(23℃)Resistance5.0 ± 0.2Ω
Operating distance 0.6mm
Operating current 0 ~ 1A
Lockup solenoid
valve(25℃)Resistance2.5 ± 0.2Ω
Operating distance 0.2mm
Operating current 1.5 ~ 2.0A
Operating range 3rd to 5th gears
Speed sensor Resistance HALL type
Operating voltae 6V
Start lockout switch Switch contact ON(D position)
Switch contact OFF(P, N position)
Mode switch W(Winter)
S(Standard)
One-way clutch F1, F2
Planetary gear set Plain planetary gear:
3(number of pinion)3, 4, 3 4, 4, 4
Disc clutch Disc: C2*, C2, C3* Single plate type*
Disc brake Disc: B1*, B2, B3 Single plate type*
Item W5A580(2WD)/W5A400(4WD)

01-73650-01
Part Name/Part Number Description
129 589 04 31 00
Straight edgeMeasure the distance between ball bearing shaft and
parking lock gear shaft
Compressor Compress the clutch/brake discs

01-10
1. OVERVIEW
▶DC 5-Speed Automatic Transmission
DCAG 5-speed automatic transmission is an electronically controlled 5-speed transmission with a lockup
clutch in the torque converter. The ratios for the gears are realized by three planetary gear sets. The 5th
gear is designed with a step-up ratio of 0.83 as an overdrive. The selector lever is controlled by
electronically and mechanically. The gears are shifted by the corresponding combination of three
hydraulically actuated multiple-disc brakes, three hydraulically actuated multiple-disc clutches and two
mechanical one-way clutches. This electronically controlled automatic transmission adjusts the operating
pressure to provide proper shifting in relation to engine power. This function improves shifting quality
significantly. And, the driver can select "S" (Standard) mode or "W" (Winter) mode according to the driving
conditions. This automatic transmission provides two gears even during reverse driving. The internal
sensors and controls are connected to TCU by cylindrical 13-pin connector.
DCAG 5-speed automatic transmission offers the following advantages:
Improved shifting quality
More gears
Extended working life and reliability
Reduced fuel consumption 1.
2.
3.
4.
DC A/T Assembly Number
(With T/Converter)
A/T Serial Number
DC A/T Variant Number 1.
2.
3.DC A/T Assembly Number
(With T/Converter)
Base model AT type
A/T Serial Number 1.
2.
3.