service SSANGYONG TURISMO 2013 Owner's Manual

02-33170-01
Description Specification
Basic structure 2-shaft, 6-speed (directly connected 4 gears)
Gear ratio 1st 4.489 : 1
2nd 2.337 : 1
3rd 1.350 : 1
4th 1.000 : 1
5th 0.784 : 1
6th 0.679 : 1
Reverse 4.253 : 1
Synchronizer
ring type1st T: Triple-cone
2nd T: Triple-cone
3rd T: Triple-cone
4th S: Single-cone
5th D: Double-cone
6th S: Single-cone
Reverse T: Triple-cone
Shifting Type Floor change type
Gear selector
lever position
Transmission
fluidType HD MTF 75W/85 (SHELL) or HK MTF 75W/85(SK)
Capacity2.2 ℓ
Service interval Inspect and replenish every 60000 km or 3 years (under
severe driving conditions, change every 120,000 km)
1. SPECIFICATION
Reversing:
High-force type
What’s the severe conditions?
Towing a trailer or off-road driving (Inspect the leak of fluid at any time, occasionally)
Taxi, patrol service or delivery service (extended idling and excessive driving with low speed)
Frequent stop-and-go traffic, extended idling, short driving distance
Driving in a hilly or mountainous terrain, sandy, or dusty area
Driving frequently at high speed over 170 km/hour
Driving frequently in area where heavy traffic under the ambient temperature above 30°C - - -
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02-4
Part No. & Name Appearance Description
Part No.:
SSM00203-005
Name:
Main shaft 1st sleeve
installer
Part No.:
SSM00203-006
Name:
Main shaft reverse
sleeve installer
Part No.:
SSM00203-002
Name:
Main shaft 5th
sleeve installer
Part No.:
SSM00203-003
Name:
Oil seal installerInstall the extension housing oil seal
Part No.:
SSM00203-004
Name:
Oil seal installerInstall the control shaft oil seal
2. SPECIAL SERVICE TOOLS
Install the main shaft 1st gear sleeve
Install the drive pinion assembly front ball
bearing
Install the main shaft double angular ball
bearing -
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Install the main shaft 5th gear sleeve
Install the counter shaft 6th gear sleeve
Install the counter shaft reverse gear
Install the main shaft ball bearing -
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Install the main shaft reverse sleeve and bearing
Install the main drive pinion assembly front ball
bearing
Install the main shaft double angular ball bearing
Install the 3rd & 4th synchronizer hub
Install the main shaft 5th gear
Install the main shaft 6th gear -
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08-34850-03
Brake oil Grade DOT 4
Service interval Replace every 2 years
1. SPECIFICATIONS
Description Specification
Front brake Type Ventilated disc
Rear brake Type Ventilated disc
Master cylinder Type Step feed bore tandem, double cylinder
Brake booster Type Tandem type (integrated level sensor)
Operating type Foot operated type

08-54850-03
3. SPECIAL SERVICE TOOL
Piston Puller Caliper Piston Compressor
Hydraulic pressure shut-off clamp for brake
hoseFor preventing hydraulic pressure from brake
hose

10-74891-01
2) EBD (Electronic Brake Force Distribution) System
▶System description
As an add-on logic to the ABS base algorithm, EBD works in a range in which the intervention
thresholds for ABS control are not reached yet.
EBD ensures that the rear wheels are sensitively monitored for slip with respect to the front axle. If slip
is detected, the inlet valves for the rear wheels are switched to pressure hold to prevent a further
increase in pressure at the rear-wheel breaks, thus electronically reproducing
a pressure-reduction function at the rear-wheel brakes.
ABS features an enhanced algorithm which includes control of the brake force distribution between the
front and rear axles. This is called Electronic Brake Distribution. In an unloading car condition the brake
efficiency is comparable to the conventional system but for a fully loaded vehicle the efficiency of the
EBD system is higher due to the better use of rear axle braking capability.
▶Advantages
Elimination of conventional proportioning valve EBD utilizes the existing rear axle wheel speed
sensor to monitor rear wheel slip.
Based on many variables in algorithm a pressure hold, increase and/or decrease pulsetrain may
be triggered at the rear wheels insuring vehicle stability.
Vehicle approaches the ideal brake force distribution (front to rear).
Constant brake force distribution during vehicle lifetime.
EBD function is monitored via ABS safety logic (conventional proportioning valves are not
monitorable). -
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3) Important Notice
The modulators for production line are not filled with the brake fluid (dry type). But, for after service, they
are filled with the brake fluid (wet type).
Make sure to keep the procedures in service manual when bleeding the air from the brake lines.
Be familiar with the lamp ON conditions to provide the correct information and reliability to customers.
ECU monitors the valve and motor for ABS when the vehicle speed approaches 5 km/h. At this time,
you can hear the clattering noise. 1.
2.
3.

11-114610-00
Oil Pump Pressure Check ▶
Check the oil pump pressure to locate any
defect in oil pump.
Before checking the pressure, check the oil
level and belt tension. Prepare the empty
container to collect the spilled oil during the
service.
Unscrew the pressure line fitting in power
steering pump.
Install the pressure gauge between the
power steering pump and the power steering
oil pressure line.
Place the shift lever to neutral position. Apply
the parking brake.
Open the valve in pressure gauge. Start the
engine and let it run at idle speed.
Turn the steering wheel several times so that
the oil temperature reaches to normal
operating level. A.
B.
C.
D.
E.
Fully close the valve in pressure gauge and
measure the oil pressure. F.
To prevent internal damage, do not close the
gauge valve over 10 seconds.
Keep the oil temperature at proper range. -
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Relief pressure93.3 ~ 100.4 kgf/cm²

02-58810-03
When a severe frontal impact occurs, seat belt
pre-tensioners rewind the seat belts
immediately to restrain the occupants to their
seats. It helps the effective operation of the
seat belts and airbags.
2) Pre-tensioner
3) Warning for Air Bag
Do not diagnose the circuit with a circuit tester. Do not attempt to modify any air bag components
including the steering wheel, air bag mounting area, and harness.
Do not impact any air bag components including the steering wheel, air bag mounting area, and
harness by hand or tools. You may get injured by sudden deployment.
The air bag components will be very hot after deployment. Do not touch them.
Once the air bag system is triggered, the triggered air bag assembly should be removed from the
vehicle and replaced with new one.
The air bag contains explosive materials, so contact Ssangyong Dealer or Ssangyong Authorized
Service Operation when trashing or replacing it.
Incorrect air bag inspection can be dangerous and cause injuries. The air bag system must be
disposed only by Ssangyong Dealer or Ssangyong Authorized Service Operation.
Replace the steering wheel with only Ssangyong genuine part.
When the engine starts, the air bag warning lamp comes on for a system check. It goes out after 3
to 7 seconds when the system is normal. If this warning lamp stays ON, then the system may be
defective. Have the air bag system checked immediately by Ssangyong Dealer or Ssangyong
Authorized Service Operation.
The seat belt and air the bags are the most effective when you are sitting well back and upright in
the seat.
A child restraint system must not be placed on the front seat. The infant or child can be severely
injured by an air bag inflation in case of an accident.
Do not carry your child on your lap while driving. You cannot resist against the impact pressure in an
accident.
The child could be crushed between you and the parts of the vehicle.
Do not place any objects on the air bag inflation location. You may get injured by those objects
during deployment.
Do not attach any objects such as a sticker, scent bottle, or phone holder on the steering wheel pad
and to the dashboard. -
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02-6
Do not put the seat cover on the front seatbacks. It may interfere with the side air bag inflation.
When sitting in the rear seat, do not hold onto the seatback of the front seat. If the side air bag
inflates, the occupant may get seriously injured.
Do not lean on the door. When the side air bag inflates, the occupant may get seriously injured.
Do not place any objects such as an umbrella or a bag between the side air bag and the door. Do not
place the part of your body near the side air bag. You may obstruct the side air bag or get injured by
the inflation impact.
Do not slam the front doors. It may lead to an unintended inflation of the side air bag.
Do not move your seat too close to the steering wheel or dashboard. If you lower your head, the air
bag can hit your head during inflation and can cause severe injury or even death.
Hold only the outer rim of the steering so that the air bag can inflate without any hindrances.
Do not place your face or chest near the steering wheel and dashboard. Also, do not allow anyone to
place their hands, leg or face on the dashboard. The air bag cannot work properly.
Do not hold and operate the steering wheel by crossing your arms. You could get seriously injured
when the air bag deploys.
When the air bag inflates, it makes a loud noise and smoke. However, the smoke is a non-toxic
nitrogen gas.
When the air bag is deployed, non-toxic gas will come out. This gas may cause skin, eyes or nose
irritation.
Wash it out with cold and clean water and consult the doctor if irritation continues.
When any repairs are needed for the steering wheel, or when an accident occurred without the air
bag deployment, have the air bag system checked by Ssangyong Dealer or Ssangyong Authorized
Service Operation.
The windshield glass may be broken when the passenger's air bag is deployed.
The air bag deployment can cause abrasion on your hands and face. -
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4) Major Replacement Parts after Air Bag Deployment
In Case Of Front Air Bag Deployment ▶
Instrument panel, deployed air bag module, air bag unit, seat belt pre-tensioner, wirings (including
connectors), damaged trim and components
In Case Of Curtain Air Bag Deployment ▶
Deployed side bag, air bag unit, side air bag sensor, wirings (including connectors), damaged trim and
seat components