AC Assembly SSANGYONG TURISMO 2013 Repair Manual

08-214850-03
Parking brake switch Release lever
Brake damper
Pedal assembly
Pedal
Rear brake cable - LH
Rear brake cable - RH Tension spring
Equalizer boltEqualizer assembly Release cable

09-34891-01
1. SPECIFICATIONS
1) Pressure Sensor
UnitDescription
Location
ABS ESP
HECU
(Hydraulic &
Electronic Control
Unit) CPU:MCU60 (32bit)
Clock Frequency:
28 MHz
Memory: 128~256 KB CPU:MCU60 (32bit)
Clock Frequency:
28 MHz
Memory:256~512 KB Under the front washer
reservoir
Wheel Speed
SensorActive type wheel speed
sensorActive type wheel speed
sensorOn each wheel
Front air gap:
0.3 ~ 1.3mm,
Rear air gap:
0.3 ~ 1.3 mm
Steering Wheel
Angle SensorN/AMaximum angular speed:
1500°/sec
Operating voltage:
9~16 VUnder the steering
wheel
Sensor ClusterN/AIntegrated with yaw rate
sensor and lateral sensorUnder the audio
assembly
Pressure Sensor
N/A Analog outputUnder the master
cylinder
Description Specification
Supplying voltage approx. 5 V (4.75~5.25 V)
Max. pressure 350 bar

11-4
Steering column shaft assembly
Steering column shat assembly mounting bracket changed due to change of multifunction switch
Steering wheel body and heating system
Heating controller added due to newly adopted steering wheel heating system
2. CHANGES IN STEERING SYSTEM
Steering wheel heating switch
Heated wire used in steering wheel switch
(option)
Heating controller
Mounting bracket

11-6
4. TROUBLESHOOTING
Problem Possible Cause Action
Movements of steering
feels heavyIrregular wear or binding of steering ball joint
due to lack of lubrication or foreign material
insertionLubricate or replace
Damaged or defective steering gear Replace the steering gear
assembly
Incorrect steering pinion preload Adjust
Defective steering shaft join Replace
leakage of steering fluid Repair or replace
Insufficient steering fluid or air insertionFill up fluid or bleed air
Defective steering oil pump Replace
Damaged or loosened pump drive belt
Adjust or replace
Clogging of fluid line Repair or replace
Damaged wheel or tire Repair or replace
Defective suspension Repair or replace
Steering wheel pulls to
one sideDamaged steering linkage Replace
Damaged wheel or tire Repair or replace
Defective brake system Repair or replace
Defective suspension Repair or replace
Excessive free play of
steering wheelWorn steering gear Replace the steering gear
assembly
Worn or damaged steering ball joint Replace
Looseness of steering gear box Retighten
Poor returning of steering
wheelBroken or binding of steering ball joint Replace
Improper correct steering pinion preload Replace the steering gear
assembly
Damaged wheel or tire Repair or replace
Defective suspension Repair or replace

11-74610-00
Problem Possible Cause Action
Excessive vibration of
steering wheel (shimming)Broken steering linkage Replace
Looseness of steering gear box Retighten
Broken or binding of steering ball joint Replace
Worn or damaged front wheel bearing Replace
Damaged wheel or tire Repair or replace
Defective suspension Repair or replace
Abnormal noise from
steering systemLooseness of steering gear box Retighten
Defective steering gear Replace the gear
assembly
Interference between steering column and
partsRepair
Looseness of steering linkage Retighten
Loosened or damaged oil pump drive belt Repair or replace
Looseness of oil pump bracket Retighten
Looseness of oil pump Retighten
Air insertion into system Bleed air
Defective oil pump Replace
Abnormal noise when
turning steering wheelLooseness of steering column Retighten
Worn or damaged steering shaft bearing Replace the steering
column
Looseness of intermediate shaft Retighten
Too heavy steering wheel Worn or damaged steering shaft bearing Replace the steering
column
Ignition key cannot be
inserted into key cylinderDefective lock cylinder Replace the steering
column
Defective ignition switch Replace the ignition
switch

12-4
Spare Tire & Winch Assembly
- Spare tire specification added (same as one fitted to vehicle with standard wheel and tire)
Wheel assembly
16 inch (6.5JX16) 17 inch (7.0JX17)
2WD 4WD 2WD 4WD
225/65R16 235/60R17
- 16 inch wheel design changed (same as before for tire size)
- 17 inch wheel specification added (235/60R17 tire)
2. CHANGES
Wheel tire design changed and specification added ▶
With spare tire ▶
Spare tire
Winch assembly

02-58810-03
When a severe frontal impact occurs, seat belt
pre-tensioners rewind the seat belts
immediately to restrain the occupants to their
seats. It helps the effective operation of the
seat belts and airbags.
2) Pre-tensioner
3) Warning for Air Bag
Do not diagnose the circuit with a circuit tester. Do not attempt to modify any air bag components
including the steering wheel, air bag mounting area, and harness.
Do not impact any air bag components including the steering wheel, air bag mounting area, and
harness by hand or tools. You may get injured by sudden deployment.
The air bag components will be very hot after deployment. Do not touch them.
Once the air bag system is triggered, the triggered air bag assembly should be removed from the
vehicle and replaced with new one.
The air bag contains explosive materials, so contact Ssangyong Dealer or Ssangyong Authorized
Service Operation when trashing or replacing it.
Incorrect air bag inspection can be dangerous and cause injuries. The air bag system must be
disposed only by Ssangyong Dealer or Ssangyong Authorized Service Operation.
Replace the steering wheel with only Ssangyong genuine part.
When the engine starts, the air bag warning lamp comes on for a system check. It goes out after 3
to 7 seconds when the system is normal. If this warning lamp stays ON, then the system may be
defective. Have the air bag system checked immediately by Ssangyong Dealer or Ssangyong
Authorized Service Operation.
The seat belt and air the bags are the most effective when you are sitting well back and upright in
the seat.
A child restraint system must not be placed on the front seat. The infant or child can be severely
injured by an air bag inflation in case of an accident.
Do not carry your child on your lap while driving. You cannot resist against the impact pressure in an
accident.
The child could be crushed between you and the parts of the vehicle.
Do not place any objects on the air bag inflation location. You may get injured by those objects
during deployment.
Do not attach any objects such as a sticker, scent bottle, or phone holder on the steering wheel pad
and to the dashboard. -
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04-4
2. CAUTIONS WHEN WORKING
Wear clean work clothes and gloves.
Any unauthorized modification or operational test is not allowed since the sunroof motor and control
unit are preset at the factory.
Pay attention not to drop the sunroof assembly when removing it and do not keep it right up. -
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Even though the sunroof can be operated when the engine is not running, operating the sunroof
repeatedly with the engine turned off will run down the battery. Operate the sunroof while the engine
is running.
When the sunroof operation is completed, release the switch. Keeping pressing the switch can result
in malfunction.
Especially in winter, never operate the sunroof if operation areas are iced. Wait until melted.
To prevent a theft, make sure that the sunroof is completely closed when leaving the vehicle. In
addition, rain or snow can get into the vehicle through the open sunroof.
When the sunroof is fully open, wind buffeting symptom can be worse. In this case, try to adjust the
sunroof position manually or open the sunroof until the wind buffeting is disappeared
Parts of the body can be trapped in the sunroof and can be struck by passing objects. Do not stick
hands, head or anything else out of the openings.
Remove any dirt and foreign material stuck on the edge of the sunroof glass periodically. -
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4. MAJOR CHANGES
Sunroof drain rear hose
Sunroof drain rear hose route changed due to rear quarter panel change
3. CAUTIONS FOR OPERATION

04-57340-00
1. OVERVIEW
The sunroof is fitted to the roof panel. It consists of the sunroof switch, sunroof control unit, sunroof
motor, sunroof glass and drain hose.
The sunroof motor is operated by the sunroof control unit according to the operating signal from the
sunroof switch, which results in opening and closing of the sunroof glass.
2. LAYOUT
Sunroof motor
Sunroof control unit
Sunroof switchSunroof assembly

06-30000-00
Quarter rear panel assembly
Rear combination lamp and quarter front/rear glass installation design changed
1. MAJOR CHANGES
Front Fender Panel Assembly
Headlamp and side repeater installation design changed