cooling SSANGYONG TURISMO 2013 Service Manual

01-150000-00
7. CODING AND INITIALIZATION
1) Engine Variant Coding
Unit Selection Description
PTC auxiliary heater NO For PTC auxiliary heaterequipped vehicle,
select"YES".
YES
Glow plug Relay (K-line) Select "AQGS".
AQGS (CAN)
Transmission MT 5-speed Select the appropriate system.
MT 6-speed
AT 5-speed (DC 5AT)
AT 6-speed (DSI 6AT)
AT 7-speed (DC 7AT)
Pressure sensor
forA/C refrigerantNOSelect “Refrigerant pressure sensor”.
Refrigerant Pressure Sensor
Immobilizer NO Select "YES" if the vehicle has
immobilizer.
YES
Vehicle speed input
typeCAN Select "CAN" if the vehicle has ABS or
ESP
WIRE
Cooling fan Relay Select "PWM".
PWM
Auto cruise NO Select "YES" if the vehicle hascruise
control.
YES
Engine level control NO Select "NO".
YES
G-sensor NOABS: Select “NO”.
4WD ABS or ESP: Select “YES”.
YES
SMART key NO Select "NO".
YES

02-8
4. CHECK AND INSPECTION
1) Cylinder
(1) Compression pressure test
Specified value ▶
Compression ratio16.5 : 1
Test conditionat normal operating temperature (80˚C)
Compression
pressureStandard32 bar
Minimum18 bar
Differential limit between cylindersMaximum 3 bar
The compression pressure test is to check the conditions of internal components (piston, piston ring,
intake and exhaust vale, cylinder head gasket). This test provides current engine operating status.
Measurement ▶
Warm the engine up to normal operating temperature (80°C).
Disconnect the fuel rail pressure sensor connector to cut off the fuel injection.
Remove the air cleaner duct and glow plugs. -
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Place the diagram sheet to compression
pressure tester and install it into the plug
hole. 1. Before cranking the engine, make sure that the test wiring, tools and persons are keeping away
from moving components of engine (e.g., belt and cooling fan).
Park the vehicle on the level ground and apply the parking brake.
Do not allow anybody to be in front of the vehicle. -
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02-270000-00
Intake/Exhaust Camshafts
2) Camshaft
(1) Overview
Hollow type camshaft contains cam, octagon cam, HP pump gear and intake/exhaust gears.
Camshaft operates the intake/exhaust valves, vacuum pump and HP pump, and transfers the engine
oil to vacuum pump through the internal oil passage.
(2) Location
Exhaust CamshaftExhaust Camshaft
Thrust journalIntake Camshaft
Closed flow type water jacket (improving cooling performance) ▶
Octagon cam
(for tooling)
Connected to
vacuum pump

02-410000-00
1) Piston
(1) Overview
Piston assembly contains piston, #1 ring, #2
ring, oil ring, piston pin and snap ring. The
expansion energy from engine is transferred to
the crankshaft through connecting rod to
convert the linear movement to rotating energy.
(2) Layout
#1 ring
Oil ring
Snap ring
#2 ring
Material:
B2+
Skirt coating:
MoS2
Piston cooling gallery
for connecting rod
Wide bawl type (CR 16.5)
Cooling jet

04-31719-00
1. SPECIFICATIONS
Shorten the service interval under severe conditions such as driving on a dusty road or off-road. *
Unit Description Specification
Air cleaner elementFilter type Dry, filter element
Initial resistance Max. 300 mmAq
Service interval EU: Change every 20,000 km
GEN: Change every 15,000 km
Air cleaner assemblyWeight 2.36kg
Operating temperature-30 ~ 100℃
IntercoolerRadiation over 13,000 Kcal
Pressure loss at turbocharger below 90 mmHg
Cooling type Air cooled type
Core size 450W*130H*70T
Core type C/FIN

07-6
2. FUNCTIONS OF LUBRICATION
1) Lubrication
It creates a viscous barrier between moving parts that reduces friction, which means less heat and
longer life for those parts. As a lubricant, oil must maintain a protective film to prevent metal-to-metal
contact. It must be fluid enough to allow easy starting and to circulate quickly through the engine, yet
remain thick enough at higher operating temperatures and speeds to provide adequate lubrication.
2) Cooling
Combustion heat and friction energy must be removed from the engine in order to prevent its
overheating. Most of heat energy is taken by the engine oil.
Clean oil passages, proper viscosity and low contamination provide sufficient flow rate of the engine oil
and effective cooling.
3) Sealing
It helps to seal the space between the pistons and the cylinder walls so that compression is more
effective and power is not lost during combustion.
4) Anti-corrosion
As a corrosion inhibitor, oil coats internal engine parts to prevent surface rust on the inside of the
engine which can be caused by blow-by products and water formed in combustion. It must also be
capable of neutralizing the acids that are formed by combustion blow-by and oil oxidation at high
temperatures.
5) Cleaning
The small particles of dirt or other contaminants are suspended in oil and carried away to be filtered
out. As a detergent, engine oil must be able to gather and suspend dirt and other contaminants until
the oil can leave them as it passes through the filter and returns to the internal engine environment.

08-31520-00
1. SPECIFICATION
Description Specification
Cooling system Type Water cooling, forced circulation
Coolant Capacity approx. 11.5 L
RadiatorCore size589W x 538H x 27T (over 3,170 cm²)
Flow type Cross flow
AntifreezeType SYC1025 (Long life coolant)
Mixing ratio
(water:antifreeze)50 : 50
Cooling fan moduleMotor type DC motor
Motor weight 2.14 kg
Control type PWM type
Fan runout 3 mm
Coolant reservoirCapacity over 1.5 L
Circulation Closed roof type
Pressure cap Screw type
Pressure 1.4bar
ThermostatType Wax pallet type
Opening temperature90 ℃
Fully open temperature
100℃
Valve lift 8mm

08-4
2. INSPECTION
Possible Cause Action
Coolant level
is
too low- Leak from the radiator
- Leak from the coolant auxiliary tank
- Leak from the heater core- Change the radiator
- Change the coolant auxiliary tank
- Change the heater
- Leak from the coolant hose
connections
- Damaged coolant hose - Reconnect the hose or replace
the clamp
- Change the hose
- Leak from the water pump gasket
- Leak from the water pump internal
seal- Change the gasket
- Change the water pump
- Leak from the water inlet cap
- Leak from the thermostat housing- Change the water inlet cap
gasket
- Change the thermostat sealing
- Incorrect tightening torque of the
cylinder head bolts
- Damaged cylinder head gasket- Tighten the bolts to the specified
torque
- Change the cylinder head gasket
Coolant
temperature is
too high- Coolant leakage (Coolant level is low)
- Improper coolant mixture ratio
- Kinked coolant hose- Add coolant
- Check the coolant concentration
(Anti-freeze)
- Repair or replace the hose
- Defective thermostat
- Defective water pump
- Defective radiator
- Defective coolant auxiliary tank or tank
cap- Change the thermostat
- Change the water pump
- Change the radiator
- Change the coolant auxiliary tank
or tank cap
- Cracks on the cylinder block or
cylinder head
- Clogged coolant passages in the
cylinder block or cylinder head- Change cylinder block or cylinder
head
- Clean the coolant passage
- Clogged radiator core - Clean the radiator core
- Improper operation of cooling fan - Replace the cooling fan or repair
the related circuit
- Defective temperature sensor or
faulty wiring- Replace the sensor or repair the
related wiring
Coolant
temperature is
too low- Thermostat is stuck open - Change the thermostat
- Improper operation of cooling fan - Replace the cooling fan or repair
the related circuit
- Defective temperature sensor or faulty
wiring- Replace the sensor or repair the
related wiring

08-71520-00
3. CAUTIONS
If 100% of anti-freeze is added, the water pump vane can be damaged and thermal conductivity
can be decreased resulting in poor circulation in the cooling system which leads to overheated
engine.
Use of non-recommended coolant could cause damage to the cooling system and overheating of
the engine.
Opening the coolant reservoir cap while the engine is running or hot can cause burns by hot
steam or water.
To open the coolant reservoir cap, wrap the cap with a wet towel or thick cloth after the engine is
cooled down sufficiently.
If cool water is added to the heated engine, the engine or radiator can be deformed.
The anti-freeze in the coolant can damage the painted surface, so avoid the contact of the coolant
to the painted body.
The anti-freeze and water should be mixed in proper mixture ratio. Never add only water when
adding coolant.
If the anti-freeze content is too low, the coolant can be frozen while the engine can be overheated
if anti-freeze content is too high. -
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13-31793-00
1. SPECIFICATION
Item Specification
E-EGR valve Motor EGR response time 50 ms
Driven by DC motor
Valve EGR gas flow rate 120 Kg/h
Position sensor Sensing type Hole sensor
Supplied voltage5V ± 10%
Maximum signal
range5% ~ 95%
Maximum power
consumption＜15mA
E-EGR cooler Cooling capacity 8.3 kW or more
Cooling fin type Wavy fin
Cooler type U-shaped
E-EGR bypass valve Driven by Vacuum
(Solenoid valve)