height SSANGYONG TURISMO 2013 Service Manual

02-30000-00
Cylinder block Piston protrusion 0.475 to 0.745mm -
Piston ring TOP ring end gap 0.20 to 0.40 mm -
2nd ring end gap 0.35 to 0.50 mm -
3rd ring end gap 0.2 to 0.40 mm -
Offset 0.3mm -
Head gasket Piston protrusion 0.475 to 0.540 1.2t -
0.541 to 0.649 1.3t -
0.650 to 0.745 1.4t -
Valve Clearance between
valve and pistonIntake 1.12 mm -
Exhaust 1.09 mm -
Valve recess Intake 0.6 to 1.0 mm -
Exhaust 0.6 to 1.0 mm -
1. ENGINE ASSEMBLY
Unit Description Specification Remark
Cylinder head Height 131.9 to 132.1 mm -
Flatness below 0.1 mm -
Valve protrusion Intake valve 0.6 to 1.0 mm -
Exhaust valve 0.6 to 1.0 mm -
Flatness on manifold
sideIntake manifold 0.08 mm -
Exhaust manifold 0.08 mm -
Connecting rod End play 0.5 to 0.31 mm -
Camshaft
Axial end playIntake 0.1 to 0.35 mm -
Exhaust 0.1 to 0.35 mm -
Camshaft position
sensorDistance between Camshaft position
sensor and sprocket0.20 to 1.80 mm -

02-110000-00
2) Cylinder Head
(1) Cylinder head mating surface check
Specified value ▶
Measure the cylinder head height "A".
1.
Insert the valves into the valve guides and
measure the recesses. 2.
Valve recess “a”0.6 to 1.0mm
(2) Cylinder head pressure Leak test
Immerse the cylinder head with the pressure plate into warm water (approx. 60°C) and
pressurize with compressed air to 2 bar.If the height is less than the limit, the
cylinder head must be replaced. -
If the measured value is out of the specified
range, machine the valve seat as much as
necessary until the specified value is
achieved. -
Total height "A"131.9 to 132.1 mm
Minimum height after machining131.9 mm
Flatness Longitudinal direction0.1 / 150
Transverse direction0.15
Parallel deviation of cylinder headbelow 0.1 mm
Peak-to valley of surfaceRmax 7 Rz 6.3
valve recess "a" Intake valve0.6 to 1.0 mm
Exhaust valve0.6 to 1.0 mm

09-4
2. CAUTIONS
The parking aid system is just a supplemental device to help your parking.
Always keep the safety precautions.
Do not press or shock the sensors by hitting or using a high-pressure water gun while washing,
since it may damage the sensors.
If the system is in normal operating condition, a short beep sounds when the shift lever is moved
into "R" position with the ignition key "ON".
If the system is defective, the warning buzzer sounds for 3 seconds when moving the gear shift
lever to “R” position with the ignition ON. Be careful not to confuse this and the parking aid
alarm (in 50 cm). 1.
2.
3.
4.
5.
- Note that the display does not show everything in the rear area. Always check
nobody, especially animals and children, is behind the vehicle when parking or
reversing.
- If you can not properly check the vehicle behind, get out of the vehicle and then
visually check it.
The parking aid system will not work or improperly work under following cases: ▶
1) Certain obstacles that sensors can not detect
Thin and narrow objects, such as wires, ropes, chains
Cotton, sponge, clothes, snow; that absorb ultrasonic waves
Obstacles lower than the bumper (ex. drain ditch or mud puddle) -
-
-
2) Not defective but improperly working
When the sensing portion is frozen (operates normally after thawed)
When the sensing portion is covered by rain, water drops, snow or mud (operates normally after
cleaned)
When receiving other ultrasonic signals (metal sound or air braking noises from heavy commercial
vehicles)
When a high-power radio is turned on -
-
-
-
3) Narrowed sensing area
When the sensing portion is partially covered by snow or mud (operates normally after cleaned)
Surrounding temperature of sensor is too high (approx. over 80°C) or too low
(approx. below -30°C) -
-
4) Not defective but may cause malfunction
When driving on the rough roads, gravel road, hill and grass
When the bumper height is changed due to heavy load
When the sensing portion is frozen
When the sensing portion is covered by rain, water drops, snow or mud
When receiving other ultrasonic signals (metal sound or air braking noises from heavy commercial
vehicles)
When a high-power radio is turned on
When some accessories are attached in detecting ranges -
-
-
-
-
-
-

09-98790-01
4) Detection range by sensors
Height Ground ~ 15 cm15 cm ~ lower side of
bumperLower side of bumper
~
Possible to detect Impossible to detect Not detected Detected
Tolerance± 5 cm ± 5 cm ± 5 cm
5) Distance calibration by temperature from temperature sensor
The ultrasonic wave sensor directs the distance value by receiving the sensor operating temperature
from the sensor and compensating for the detecting deviation since it varies depending on the ambient
temperature.
TemperatureThermistor
output valueTemperatureThermistor
output value
+80℃6.93 V+20℃2.16 V
+70℃6.24 V+10℃1.45 V
+60℃6.04 V0℃1.15 V
+50℃5.34 V-10℃0.98 V
+40℃4.62 V-20℃0.88 V
+30℃4.15 V-30℃0.75 V

03-33010-00
1. SPECIFICATION
Description Specification
Operating type Hydraulic type
Clutch pedal Type Suspended type
Max. operating travel150 ± 3 mm
Pedal height95.2 ± 3 mm
Pedal free play 5 ~ 15 mm
Clutch disc Type Dry type single diaphragm
Diameter of facingOuter: Ø250 mm
Inner: Ø160 mm
Numbers of disc 2
Thickness of discFree: 8.7 ± 0.3 mm
When loaded: 8.0 ± 0.2 mm
Setting load of clutch cover assembly At least 7,800 N
Clutch master
cylinderOperating travel 33.0 mm
Inner diameterØ 15.87
Concentric slave
cylinderMaximum operating travel Max. 20 mm
Operating pressure Max. 2,200 N
Clutch fluid Type DOT 4
Capacity As required

03-53010-00
3. INSPECTION
Pedal stroke and height ▶
Pedal stroke (A)
A.
Stop the engine.
Measure the current pedal position.
Depress the clutch pedal all the way and
measure the pedal stroke (A). 1)
2)
3)
Stroke (A)150 ± 3 mm
Pedal height (B) B.
Stop the engine.
Remove the floor mat from the driver’s
footwall.
Measure the pedal height (B). 1)
2)
3)
Height (B)95.2 ± 3 mm
Adjustment-
Release the lock nut (D) on stopper bolt (C).
Turn the stopper bolt to adjust the pedal
height.
Tighten the lock nut to the specified tightening
torque. 1)
2)
3)

06-53310-01
1. OVERVIEW
The propeller shaft transfers the power through the transmission and transfer case to the front/rear
axle differential carrier (final reduction gear). It is manufactured by a thin rounded steel pipe to have
the strong resisting force against the torsion and bending. Both ends of propeller shaft are connected
to the spider and the center of propeller shaft is connected to the spline to accommodate the changes
of the height and length. The rubber bushing that covers the intermediate bearing keeps the balance o
f
rear propeller shaft and absorbs its vibration.
Function of propeller shaft ▶
Transmits driving torque.
Compensates the angle change (universal joint / CV joint).
Compensates the axial length change (splines for the slip joint). -
-
-
4WD AT 2WD MT

07-6
1) Front Suspension (Double Wishbone)
Suspension is the term given to the system of springs, shock absorbers and linkages that connects a
vehicle to its wheels and allows relative motion between the two. Suspension systems serve a dual
purpose - contributing to the vehicle's road-holding/handling and braking for good active safety and
driving pleasure, and keeping vehicle occupants comfortable and reasonably well isolated from road
noise, bumps, and vibrations, etc. These goals are generally at odds, so the tuning of suspensions
involves finding the right compromise. It is important for the suspension to keep the road wheel in contac
t
with the road surface as much as possible, because all the forces acting on the vehicle do so through
the contact patches of the tires. The suspension also protects the vehicle itself and any cargo or luggage
from damage and wear.
2) Rear Suspension (Multi Link Type)
1. OVERVIEW
Double wishbone suspension is an independent
suspension design using two (occasionally
parallel) wishbone-shaped arms to locate the
wheel. Each wishbone or arm has two mounting
points to the chassis and one joint at the knuckle.
The shock absorber and coil spring mount to the
wishbones to control vertical movement. Double
wishbone designs allow the engineer to carefully
control the motion of the wheel throughout
suspension travel, controlling such parameters as
camber angle, caster angle, toe pattern, roll
center height, scrub radius, scuff and more.
The multi-link type is used for the rear
suspension to distribute the internal force (load)
applied to the link while driving. Also, the change
in camber or toe and shock load from the road
has been minimized by optimizing the link
arrangement.

07-94411-01
Shock Absorber Assembly
Stabilizer Bar Assembly
The stabilizer bar is intended to force each side of the vehicle to lower, or rise, to similar heights, to
reduce the sideways tilting (roll) of the vehicle on curves, sharp corners, or large bumps. The basic
function is to force the opposite wheel's shock absorber, spring or suspension rod to lower, or rise, to a
similar level as the other wheel. In a fast turn, a vehicle tends to drop closer onto the outer wheels, and
the sway bar will soon force the opposite wheel to also get closer to the vehicle. As a result, the vehicle
tends to "hug" the road, closer in a fast turn, where all wheels are closer to the body. After the fast turn,
then the downward pressure is reduced, and the paired wheels can return to their normal height against
the vehicle, kept at similar levels by the connecting stabilizer bar.
Stabilizer bar
Stabilizer bar
Bracket
Stabilizer bar link
Coil spring -
The shock absorber assembly reduces the effect of traveling over
rough ground, leading to improved ride quality and increases in
comfort. While shock absorber serves the purpose of limiting
excessive suspension movement, their intended sole purpose is to
dampen spring oscillations. The shock absorber in this vehicle uses
the gas to absorb excess energy from the spring.
Shock absorber -
Keep the clearance to drive shaft.
To prevent the transverse force to shock absorber, the upper
center line and the lower center line of shock absorber are
placed on same line. 1.
2.

07-14
3) Caster
The angle between the vertical line and king pin, which fixes the steering knuckle and front axle,
(steering column which connects the top and bottom ball joints in the independent axle type) when
viewed the tires from the side.
CasterFront4.80˚±0.50˚
Rear -
Disadvantages:Impact from the road is transferred to the steering wheel (steering wheel turns)
Poor straightness -
- Advantages:Directional force to go straight (following control)
Restoring force of the wheel (restored to the straight ahead direction)
Prevention of wheel shimmy (wheels wobble left and right) -
-
-
Negative caster: ▶Top of the king pin is tilted forward from the vertical line of the wheel center
when viewed the tires from the side Positive caster: ▶
With considering the height difference between the wheel centers of the front and rear
wheels. (Under standard condition that the vehicle is on a level ground) Caster: ▶
Advantages:Smaller turning radius -Top of the king pin is tilted backward from the vertical line of the wheel center
when viewed the tires from the side