SUBARU BAJA 2005 1.G Owners Manual

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Maintenance and service
Turbo models
2. Place a proper container under the drain plug and
loosen the drain plug.
Never attempt to remove the radiator cap until
the engine has been shut off and has cooled
down completely. Since the coolant is under
pressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap is re-
moved. 3. Loosen the radiator cap to drain the coolant from
the radiator. Then drain the coolant from the reserve
tank. Tighten the drain plug securely.
NOTE (Turbo models)
The cap (without tabs) on top of the radiator does
not need to be removed. To add coolant, remove
the cap (with tabs) on the coolant tank on top of
the engine.
Non-turbo models
1) Filler neck
2) Fill up to here
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Maintenance and service
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Turbo models
1) Filler neck
2) Fill up to here
4. Slowly pour the coolant and fill up to just below the
filler neck, allowing enough room to add genuine
SUBARU cooling system conditioner in the radiator.
Add genuine SUBARU cooling system conditioner un-
til the coolant level reaches the filler neck. Do not pour
the coolant too quickly, as this may lead to insufficient
air bleeding and trapped air in the system.
Coolant capacity (Guideline): Non-turbo models: MT. 7.2 US qt (6.8 liters, 6.0 Imp qt)
AT. 7.1 US qt (6.7 liters, 5.9 Imp qt)
Turbo models: MT. 8.1 US qt (7.7 liters, 6.8 Imp qt)
AT. 8.0 US qt (7.6 liters, 6.7 Imp qt)
yBe careful not to spill engine coolant when
adding it. If coolant touches the exhaust pipe, it
may cause a bad smell, smoke, and/or a fire. y Do not splash the engine coolant over paint-
ed parts. The alcohol contained in the engine
coolant may damage the paint surface.
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Maintenance and service
1) “FULL” level mark
2) “LOW” level mark
5. Pour the coolant and fill to the reservoir tank’s
“FULL” level mark. 1) Rubber gaskets
6. Put the radiator cap back on and tighten firmly. At
this time, make sure that the rubber gasket in the radi-
ator cap is correctly in place.
7. Start and run the engine for more than five minutes
at 2,000 to 3,000 rpm.
8. Stop the engine and wait until the coolant cools
down (122 to 140 °F [50 to 60 °C]). If there is any loss
of coolant, add coolant to the radiator’s filler neck and
to the reserve tank’s “FULL” level.
9. Put the radiator cap and reservoir cap back on and
tighten firmly.
FULL
LOW1 2
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Maintenance and service
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Air cleaner element
Do not operate the engine with the air cleaner
element removed. The air cleaner element not
only filters intake air but also stops flames if the
engine backfires. If the air cleaner element is
not installed when the engine backfires, you
could be burned.
The air cleaner element functions as a filter screen.
When the element is perforated or removed, engine
wear will be excessive and engine life shortened.
The air cleaner element is a viscous type. It is unnec-
essary to clean or wash the element. „ Replacing the air cleaner element
T Non-turbo models
Replace the air cleaner element according to the
maintenance schedule in the “Warranty and Mainte-
nance Booklet”. Under extremely dusty conditions, re-
place it more frequently. It is recommended that you
always use genuine SUBARU parts.
0
1) Bolt
1. Remove the bolt securing the rear air cleaner ele- ment case.
2. Unsnap the three clamps holding the rear air clean-
er element case.
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Maintenance and service
1) Air cleaner element
3. Separate the rear air cleaner element case from
the front air cleaner element case and remove the air
cleaner element.
4. Clean the inside of the front and rear air cleaner el-
ement cases with a damp cloth and install a new air
cleaner element.
5. Insert the four projections on the rear air cleaner el-
ement case into the slits on the front air cleaner ele-
ment case and snap the three clamps on the rear air
cleaner element case and then tighten the bolt. T
Turbo models
1. Unsnap the two clamps holding the air cleaner
case cover.
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Maintenance and service
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1) Air cleaner case cover
2) Air cleaner element
2. Open the air cleaner case cover and remove the air
cleaner element.
3. Clean the inside of the air cleaner cover and case
with a damp cloth and install a new air cleaner ele- ment.
To install the air cleaner case cover, insert two projec-
tions on the air cleaner case into the slits on the air
cleaner case cover and then snap the two clamps on
the air cleaner case cover.
Spark plugs
y When disconnecting the spark plug cables,
always grasp the spark plug cap, not the ca-
bles. y Make sure the cables are replaced in the cor-
rect order.
It may be difficult to replace the spark plugs. It is rec-
ommended that you have the spark plugs replaced by
your SUBARU dealer.2 1
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Maintenance and service
The spark plugs should be replaced according to the
maintenance schedule in the “Warranty and Mainte-
nance Booklet”. „
Recommended spark plugs
Non-turbo models:
RC10YC4 (Champion)
BKR6E-11 (NGK)
BKR5E-11 (NGK)
Turbo models:
ILFR6B (NGK)
Drive belts
The alternator, power steering pump, and air condi-
tioner compressor depend on drive belts. Satisfactory
performance requires that belt tension be correct.
1) Power steering pump pulley
2) Air conditioner compressor pulley
3) Crank pulley
2
3 A
B
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Maintenance and service
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in (mm)
To check belt tension, place a straightedge (ruler)
across two adjacent pulleys and apply a force of 22 lbs
(98 N, 10 kg) midway between the pulleys by using a
spring scale. Belt deflection should be the amount
specified.Manual transmission oil „ Checking the oil level
0
Non-turbo models
1) Yellow handle
Deflection
New belt Used belt
A 0.28 – 0.35 (7.0 – 9.0) 0.35 – 0.43 (9.0 – 11.0)
B 0.30 – 0.33 (7.5 – 8.5) 0.35 – 0.40 (9.0 – 10.0)
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Maintenance and service
Turbo models
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again. 1) Upper level
2) Lower level
3. Pull out the dipstick again and check the oil level on
it. If it is below the lower level, add oil through the dip-
stick hole to bring the level up to the upper level. „ Recommended grade and viscosity
Each oil manufacturer has its own base oils and addi-
tives. Never use different brands together.
Oil grade:
API classification GL-5
UGB001JA
L F
F
L1
2 1
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Maintenance and service
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SAE viscosity No. and applicable temperature
Automatic transmission fluid „Checking the fluid level
The automatic transmission fluid expands largely as
its temperature rises; the fluid level differs according to
fluid temperature. Therefore, there are two different
scales for checking the level of hot fluid and cold fluid
on the dipstick.
Though the fluid level can be checked without warm-
ing up the fluid on the “COLD” range, we recommend
checking the fluid level when the fluid is at operating
temperature. T Checking the fluid level when the fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise the temper-
ature of the transmission fluid up to normal operating
temperature; 158 to 176 °F (70 to 80 °C) is normal.
2. Park the vehicle on a level surface and set the park-
ing brake.
3. First shift the selector lever in each position. Then
shift it in the “P” position, and run the engine at idling
speed.-30 -20 -10 0 10 20 30 40
-20 0 60 20
80W
75W/90 80 100
40
85W 90
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