lock SUBARU FORESTER 1999 Service Service Manual

2) Run-out test
Check the commutator run-out and replace if it
exceeds the limit.
Commutator run-out:
Standard
0.05 mm (0.0020 in)
Service limit
Less than 0.10 mm (0.0039 in)
S6M0400A
(A) V-block
3) Depth of segment mold
Check the depth of segment mold.
Depth of segment mold:
0.5 mm (0.020 in)
S6M0401A
(A) Depth of mold
(B) Segment
(C) Mold
4) Armature short-circuit test
Check armature for short-circuit by placing it on
growler tester. Hold a hacksaw blade against
armature core while slowly rotating armature. A
short-circuited armature will cause the blade to
vibrate and to be attracted to core. If the hacksaw
blade is attracted or vibrates, the armature, which
is short-circuited, must be replaced or repaired.
S6M0402A
(A) Iron sheet
(B) Growler tester
5) Armature ground test
Using circuit tester, touch one probe to the com-
mutator segment and the other to shaft. There
should be no continuity. If there is a continuity,
armature is grounded.
Replace armature if it is grounded.
G6M0041
10
6-1[W1D1]SERVICE PROCEDURE
1. Starter

2. YOKE
Make sure pole is set in position.
3. OVERRUNNING CLUTCH
Inspect teeth of pinion for wear and damage.
Replace if it is damaged. Rotate pinion in direction
of rotation (counterclockwise). It should rotate
smoothly. But in opposite direction, it should be
locked.
CAUTION:
Do not clean overrunning clutch with oil to pre-
vent grease from flowing out.
4. BRUSH AND BRUSH HOLDER
1) Brush length
Measure the brush length and replace if it exceeds
the service limit.
Replace if abnormal wear or cracks are noticed.
Brush length:
Standard
12.3 mm (0.484 in)
Service limit
7.0 mm (0.276 in)
H6M0496C
(A) Service limit line
(B) Brush
2) Brush movement
Be sure brush moves smoothly inside brush
holder.
3) Brush spring force
Measure brush spring force with a spring scale. If
it is less than the service limit, replace brush
holder.
Brush spring force:
Standard
21.6 N (2.2 kg, 4.9 lb) (when new)
Service limit
5.9 N (0.6 kg, 1.3 lb)
5. SWITCH ASSEMBLY
Be sure there is continuity between terminals S
and M, and between terminal S and ground. Use
a circuit tester (set in ªohmº).
Also check to be sure there is no continuity
between terminal M and B.
Terminal / Specified resistance:
SÐM/Continuity
S Ð Ground / Continuity
MÐB/Nocontinuity
S6M0403
E: ASSEMBLY
Assemble in the reverse order of disassembly. Do
the following:
1) Carefully assemble all parts in the order of
assembly and occasionally inspect nothing has
been overlooked.
2) Apply grease to the following parts during
assembly.
IFront and rear bracket sleeve bearing
IArmature shaft gear
IOuter periphery of plunger
IMating surface of plunger and lever
IGear shaft splines
IMating surface of lever and clutch
IBall at the armature shaft end
IInternal and planetary gears
3) After assembling parts correctly, check to be
sure starter operates properly.
11
[W1E0]6-1SERVICE PROCEDURE
1. Starter

B: REMOVAL AND INSTALLATION
1. BLADE
1) Pull out blade following the arrow direction,
from arm while pushing up locking clip (A).
B6M0107B
2) Install in the reverse order of removal.
2. WIPER ARM
1) Open front hood.
2) Remove cap. Remove the nut which secure
wiper arm, and remove wiper arm.
S6M0050
3) Install in the reverse order of removal.
NOTE:
Remove metal sludge from the wiper arm fixture
before installing it.
Tightening torque:
20
±3 N´m (2.0±0.3 kg-m, 14.5±2.2 ft-lb)
3. WIPER MOTOR AND LINK
1) Disconnect ground cable from battery.
2) Detach cowl panel.
NOTE:
Apply silicone oil or soap water to both sides of
cowl net to facilitate removal.3) Disconnect electric connector, and remove
motor attaching bolts.
Tightening torque:
5.9
±1.5 N´m (0.6±0.15 kg-m, 4.3±1.1 ft-lb)
S6M0051
4) Remove cowl cover.
5) Remove nut securing motor link on the back
side of motor.
Tightening torque:
15
±3 N´m (1.5±0.3 kg-m, 11±2.2 ft-lb)
S6M0052
6) Remove bolts which secure sleeve unit.
Tightening torque:
5.9
±1.5 N´m (0.6±0.15 kg-m, 4.3±1.1 ft-lb)
S6M0053
9
[W5B3]6-2SERVICE PROCEDURE
5. Front Wiper and Washer

6. Rear Wiper and Washer
A: ADJUSTMENT
1) Adjust wiper blade in original position as shown
in figure by changing wiper arm installation.
Original position:
A: 30
±5 mm (1.18±0.20 in)
S6M0059A
2) Adjust washer ejecting point on rear gate win-
dow as shown in the figure when the vehicle stops.
Ejecting point:
A: 80 mm (3.15 in)
B: 70 mm (2.76 in)
S6M0320A
B: REMOVAL AND INSTALLATION
1. BLADE
1) Pull out blade following the arrow direction,
from arm while pushing up locking clip (A).
B6M0107B
2) Install in the reverse order of removal.
2. WIPER ARM
1) Remove head cover.
2) Remove nut and wiper arm.
S6M0061
3) Install in the reverse order of removal.
NOTE:
Remove metal sludge from the wiper arm fixture
before installing it.
Tightening torque:
7.8
±1.5 N´m (0.8±0.15 kg-m, 5.8±1.1 ft-lb)
3. WIPER MOTOR
1) Disconnect ground cable from battery.
2) Remove wiper arm.
3) Remove rear gate trim.
4) Undo clips which secure harness, and discon-
nect connector of wiper motor.
5) Remove attaching screws and take out wiper
motor assembly.
CAUTION:
Be careful not to damage O-ring when remov-
ing wiper motor assembly.
S6M0062
6) Install in the reverse order of removal.
Tightening torque:
5.9
±1.5 N´m (0.6±0.15 kg-m, 4.3±1.1 ft-lb)
12
6-2[W6A0]SERVICE PROCEDURE
6. Rear Wiper and Washer