relay SUBARU FORESTER 1999 Service Repair Manual

3. CHECK CRUISE CONTROL MAIN SWITCH
DIAGNOSIS:
IFaulty cruise control main switch, or open harness.
TROUBLE SYMPTOM:
ICruise control main switch is not turned ON and cruise control cannot be set.
NOTE:
When the main relay (built-in cruise control module) operates, the main switch circuit is in normal condi-
tion.
The main relay operation can be checked by hearing the operation sounds.
This operation sounds will be heard when ignition switch and cruise control main switch is turned to ON.
WIRING DIAGRAM:
S6M0108
26
6-2[T3G3]DIAGNOSTICS
3. Cruise Control System

3G31 : CHECK FUSE.
Check fuse No. 18.
S6M0110A
:Is fuse No. 18 blown?
: Replace fuse No. 18. Go to step3G32.
: Go to step3G32.
3G32 : CHECK POWER SUPPLY.
1) Turn ignition switch to ON.
2) Measure voltage between fuse & relay box con-
nector and chassis ground.
Connector & terminal
(B152) No. 5 (+) Ð Chassis ground (þ):
:Is voltage more than 10 V?
: Go to step3G33.
: Replace fuse No. 18. When fuse No. 18
is blown again, repair shorted parts of
circuit.3G33 : CHECK CRUISE CONTROL MAIN
SWITCH.
1) Turn ignition switch to OFF.
2) Remove cruise control main switch and discon-
nect connector.
3) Turn ignition switch to ON.
4) Measure voltage between cruise control main
switch connector and chassis ground.
Connector & terminal
(B161) No. 3 (+) Ð Chassis ground (þ):
B6M0183C
:Is voltage more than 10 V?
: Go to step3G34.
: Replace cruise control main switch.

3G34 : CHECK CRUISE CONTROL MAIN
SWITCH.
Measure resistance between cruise control main
switch terminals.
Terminals
No. 3 Ð No. 5:
G6M0244
:Is resistance less than 10W? (When
switch is ON.)
: Go to step3G35.
: Replace cruise control main switch.

27
[T3G3]6-2DIAGNOSTICS
3. Cruise Control System

3H51 : CHECK POWER SUPPLY.
1) Turn ignition switch to ON.
2) Turn cruise control main switch to ON.
3) Set select monitor in ªCurrent Data Display &
Saveº mode.
4) Check signals for proper operation.
(1) When pushing the SET/COAST switch:
The SET/COAST switch shown on the display
turns from ªOFFº to ªONº.
(2) When pushing the RESUME/ACCEL
switch:
The RESUME/ACCEL switch shown on the dis-
play turns from ªOFFº to ªONº.
5) Turn ignition switch to OFF.
6) Disconnect connector from cruise control com-
mand switch.
7) Turn ignition switch to ON.
8) Measure voltage between cruise control com-
mand switch connector and chassis ground.
Terminals
No. 1 (+) Ð Chassis ground (þ):
S6M0124
:Is voltage more than 10 V?
: Go to step3H52.
: Repair or replace wiring harness
between fuse & relay box and cruise
control command switch. [W12B3].>3H52 : CHECK CRUISE CONTROL COM-
MAND SWITCH.
1) Turn ignition switch to OFF.
2) Connect connector of cruise control command
switch.
3) Turn ignition switch to ON.
4) Measure voltage between cruise control com-
mand switch connector and chassis ground.
Terminals
No. 2 (+) Ð Chassis ground (þ):
S6M0124
:Is voltage more than 10 V? (When
SET/COAST switch is ON.)
: Go to step3H53.
: Replace cruise control command
switch.
3H53 : CHECK CRUISE CONTROL COM-
MAND SWITCH.
Measure voltage between cruise control command
switch connector and chassis ground.
Terminals
No. 3 (+) Ð Chassis ground (þ):
S6M0124
:Is voltage more than 10 V? (When
RESUME/ACCEL switch is ON.)
: Go to step3H54.
: Replace cruise control command
switch.
43
[T3H5]6-2DIAGNOSTICS
3. Cruise Control System

7. DIAGNOSTIC CODE 25 (CRUISE
CONTROL MODULE BUILT-IN RELAY,
CPU RAM)
DIAGNOSIS:
IPoor welding of built-in relay of cruise control
module.
IFailure of built-in CPU RAM of cruise control
module.
TROUBLE SYMPTOM:
ICruise control is canceled and memorized
cruise speed is also canceled.
IOnce cruise control is canceled, cruise control
cannot be set until the ignition switch and cruise
control main switch turns OFF, and then turns ON
again.
NOTE:
Check input/output signal and vehicle speed signal
with select monitor. When signals are in good
condition, failure is in cruise control module.
(Check power supply and ground conditions of
cruise control module.)
I: DIAGNOSTICS CHART WITH
SELECT MONITOR
1. FUNCTION MODE
NOTE:
Select monitor part No.:

Select the ªCruise Controlº system using the select
monitor and set the ªCurrent Data Display & Saveº
mode. The following parameters will then appear
on the display.
IVehicle Speed
The current vehicle speed is shown on the display.
IStop Light Switch
When the brake pedal is depressed, the stop light
switch shown on the display turns from ªOFFº to
ªONº.
IBrake Switch
When the brake pedal is depressed, the brake
switch shown on the display turns from ªOFFº to
ªONº.
IªSET/COASTº Switch
When the cruise control command switch is placed
in the ªSET/COASTº position, the SET/COAST
switch shown on the display turns from ªOFFº to
ªONº.
IªRESUME/ACCELº Switch
When the cruise control command switch is placed
in the ªRESUME/ACCELº position, the RESUME/
ACCEL switch shown on the display turns from
ªOFFº to ªONº.
IClutch/Inhibitor SwitchWhen the clutch pedal is depressed, the clutch/
inhibitor switch shown on the display turns from
ªONº to ªOFFº. (MT)
When the select lever is moved from the ªNº or ªPº
position to any other position, the clutch/inhibitor
switch shown on the display turns from ªONº to
ªOFFº.
52
6-2[T3H7]DIAGNOSTICS
3. Cruise Control System

C: ELECTRICAL COMPONENTS LOCATION
S6M0450A
(1) Horn
(2) Keyless entry control module(3) Horn relay (in main fuse box)
(4) Rear gate latch switch(5) Door switch
57
[T4C0]6-2DIAGNOSTICS
4. Keyless Entry System

E: CONTROL MODULE I/O SIGNAL
B6M0957
Content Terminal No. Measuring condition
Door and rear gate lock actuator
(Except driver side)1 (OUTPUT)Battery voltage is present when pressing the transmitter UNLOCK/
DISARM button two times.
Door and rear gate lock actuator 2 (OUTPUT)Battery voltage is present when pressing the transmitter LOCK/ARM
button one time.
Power supply (Back-up) 3 Battery voltage is constantly present.
IRoom light
IRear gate latch switch4 (OUTPUT)I0 V is present when pressing the transmitter UNLOCK/DISARM
button one time.
IBattery voltage is present when opening the rear gate.
Door lock switch 5 (INPUT) 0 V is present when operating the door lock switch.
Door switch 7 (INPUT) Battery voltage is present when any door is open.
Ground 8 Ð
Door lock actuator (Driver side) 9 (OUTPUT)Battery voltage is present when pressing the transmitter UNLOCK/
DISARM button one time.
Security control module 10 Ð
Security control module 11 Ð
Horn relay 12 (OUTPUT)0 V is present when pressing the transmitter UNLOCK/DISARM or
LOCK/ARM button.
Security control module 13 Ð
Ignition switch (ON) 14 (INPUT) Battery voltage is present when ignition switch is turned ON.
Door unlock switch 15 (INPUT) 0 V is present when operating the door lock switch.
Key warning switch 16 (INPUT)Battery voltage is present when inserting the key into the ignition
switch.
F: DIAGNOSTICS PROCEDURE
1. BASIC DIAGNOSTICS PROCEDURE
4F11 : CHECK KEYLESS ENTRY FUNC-
TION.
1) Perform pre-inspection.

2) Remove ignition key from ignition switch.
3) Set the room light switch in the middle position.
4) Close all doors and the rear gate.
5) Press the LOCK/ARM button one time.
:Do all doors and rear gate lock nor-
mally?
: Go to step4F12.
: Replace keyless entry control module.
4F12 : CHECK KEYLESS ENTRY FUNC-
TION.
Check if the horn signal chirps.
:Does the horn chirp one time?
: Go to step4F13.
: Go to step4F21.
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6-2[T4E0]DIAGNOSTICS
4. Keyless Entry System

2. DIAGNOSTICS ITEM 1
4F21 : SELECT HORN SIGNAL OPERA-
TION.
Keep both LOCK/ARM and UNLOCK/DISARM
buttons pressed for more than 1.5 seconds.
:Does the horn chirp one time?
: Go to step4F22.
: Replace keyless entry control module.

4F22 : CHECK HORN SIGNAL OUTPUT
SIGNAL.
1) Disconnect connector from keyless entry con-
trol module.
2) Measure voltage between keyless entry control
module connector (B176) and chassis ground.
Connector & terminal
(B176) No. 12 (+) Ð Chassis ground (þ):
B6M0958A
:Is the voltage more than 10 V?
: Go to step4F23.
: Go to step4F26.4F23 : CHECK HORN RELAY.
1) Remove horn relay from main fuse box.
2) Check continuity between horn relay terminals.
Terminals
No. 1 Ð No. 2:
B6M1348B
:Does continuity exist?
: Replace horn relay.
: Go to step4F24.
4F24 : CHECK HORN RELAY.
Check continuity between horn relay terminals.
Terminals
No. 3 Ð No. 4:
B6M1349B
:Does continuity exist?
: Go to step4F25.
: Replace horn relay.
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[T4F2]6-2DIAGNOSTICS
4. Keyless Entry System

4F25 : CHECK HORN RELAY.
1) Connect the battery to horn relay terminals No.
3 and No. 4.
2) Check continuity between horn relay terminals.
Terminals
No. 1 Ð No. 2:
B6M1350B
:Does continuity exist?
: Repair wiring harness of horn circuit.
: Replace horn relay.
4F26 : CHECK FUSE.
Remove and visually check the fuse No. 6 (in main
fuse box).
:Is the fuse No. 6 blown?
: Replace fuse (15 A).
: Go to step4F27.4F27 : CHECK POWER SUPPLY FOR
HORN RELAY.
1) Install horn relay to main fuse box.
2) Measure voltage between main fuse box con-
nector (F37) and chassis ground.
Connector & terminal
(F37) No. 4 (+) Ð Chassis ground (þ):
B6M1351A
:Is the voltage more than 10 V?
: Go to step4F28.
: Repair wiring harness between main
fuse box and battery.
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6-2[T4F2]DIAGNOSTICS
4. Keyless Entry System

4F28 : CHECK RESISTANCE BETWEEN
HORN RELAY AND KEYLESS
ENTRY CONTROL MODULE.
1) Disconnect connector from main fuse box and
keyless entry control module.
2) Measure resistance between keyless entry con-
trol module connector (B176) and main fuse box
connector (F37).
Connector & terminal
(B176) No. 12 Ð (F37) No. 4:
B6M1352A
:Is the resistance less than 10W?
: Replace keyless entry control module.

: Repair wiring harness between main
fuse box and keyless entry control mod-
ule.
3. DIAGNOSTICS ITEM 2
4F31 : CHECK FUSE.
Remove and visually check the fuse No. 2 (in main
fuse box).
:Is fuse No. 2 blown?
: Replace fuse (15 A).
: Go to step4F32.
4F32 : CHECK ROOM LIGHT BULB.
Remove and visually check the room light bulb.
:Is the bulb blown?
: Replace bulb.
: Go to step4F33.
4F33 : CHECK ROOM LIGHT SWITCH.
1) Remove room light.
2) Measure resistance of room light switch termi-
nal at the middle position.
Terminals
No. 2 Ð No. 3:
B6M0960A
:Is the resistance less than 1W?
: Repair or replace room light.
: Go to step4F34.
65
[T4F3]6-2DIAGNOSTICS
4. Keyless Entry System

C: ELECTRICAL COMPONENTS LOCATION
S6M0454A
(1) Horn
(2) Keyless entry control module
(3) Security control module (under
console box)
(4) Security indicator light (in combi-
nation meter)(5) Horn relay (in main fuse box)
(6) Rear gate latch switch
(7) Interrupt relay (behind the fuse
box)
(8) Door switch(9) Passive arm connector (on driver
side front lower pillar)
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[T5C0]6-2DIAGNOSTICS
5. Security System