steering SUBARU FORESTER 2004 Service User Guide

AB-55
AIRBAG SYSTEM (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
F: DTC 22
1. LHD MODEL
WIRING DIAGRAM:
This code is indicated when the front airbag and the pretensioner are in operation.
Once this code is indicated, memory is not erasable; therefore replace the following parts.
 Airbag control module.
 Driver’s airbag module.
 Passenger’s airbag module.
 Front sub-sensor of both sides.
 Front seat belt outer with pretensioner of both sides.
AB-00743
AB3AB4
1234
AB3AB8AB7
AB20
6
1
2
52
1
AB4AB193
41
21
2
14
137
811
10
AB21
AB26
AB222
1
1
AB20
AB19
AB21
AB2
12
12
AB7AB8 AIRBAG CONTROL MODULE
STEERING
ROLL
CONNECTOR
PRETENSIONER LHINFLATOR
(DRIVER SIDE)INFLATOR
(PASSENGER SIDE)
PRETENSIONER RH
1234567891011121314151617
1819202122232425262728
123456
789101112
123456
789101112

AB-56
AIRBAG SYSTEM (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
2. RHD MODEL
WIRING DIAGRAM:
This code is indicated when the front airbag, pretensioner and lap pretensioner are in operation.
Once this code is indicated, memory is not erasable; therefore replace the following parts.
 Airbag control module.
 Driver’s airbag module.
 Passenger’s airbag module.
 Front sub-sensor of both sides.
 Front seat belt outer with pretensioner of both sides.
AB-00744
AB3AB4
1234
AB3AB8AB7
AB20
6
1
2
52
1
AB4AB193
41
21
2
14
137
811
10
AB21
AB26
AB222
1
1
AB20
AB19
AB21
AB2
12
12
AB7AB8 AIRBAG CONTROL MODULE
STEERING
ROLL
CONNECTOR
PRETENSIONER LHINFLATOR
(DRIVER SIDE)INFLATOR
(PASSENGER SIDE)
PRETENSIONER RH
AB25
12
AB251
2
LAP SEAT BELT
PRETENSIONER
4 3
123456
789101112
123456
789101112
1234567891011121314151617
1819202122232425262728

WW-7
WIPER AND WASHER SYSTEM
Combination Switch (Wiper)
3. Combination Switch (Wiper)
A: REMOVAL
1) Loosen the screw to remove the steering column
cover.
2) Disconnect the connectors from combination
switches.
3) Loosen the screw to remove combination switch.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Inspect the continuity between each connector
terminal.
LHD and RHD for Europe model:
WW-00004
WW-00045
Switch position Terminal No. Standard
FRONTOFF 7 and 16 Less than 1 Ω
INT 7 and 16 Less than 1 Ω
LO 7 and 17 Less than 1 Ω
HI 8 and 17 Less than 1 Ω
Washer ON 2 and 11 Less than 1 Ω
REARWasher ON2 and 10
10 and 12
2 and 12Less than 1 Ω
OFF — More than 1 MΩ
INT 2 and 13 Less than 1 Ω
ON 2 and 10 Less than 1 Ω
Washer ON2 and 10
10 and 12
2 and 12Less than 1 Ω
WW-00046
87654321 917 16 15 14 13 12 11 10 18

COM-5
COMMUNICATION SYSTEM
Horn Switch
4. Horn Switch
A: REMOVAL
WARNING:
Before servicing, be sure to read the notes in
the AB section for proper handling of the driver
airbag module. al Description.>
1) Disconnect the ground cable from battery.
2) Remove the driver’s airbag module. 14, Driver’s Airbag Module.>
3) Remove the horn switch from the steering wheel
as shown in the figure.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the horn switch resistance.
Switch position Terminal No. Resistance
When horn switch
is pushed.
1 and body
groundLess than 1Ω
When horn switch
is not pushed.More than 1MΩ
COM00004
2
5
4
COM00005
1

BS-4
BODY STRUCTURE
Datum Points
(1) Radiator panel gauge hole 6 mm
(0.24 in) dia. (Vehicle center)(14) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(31) Harness attaching hole 7 mm
(0.28 in) dia. (Symmetrical)
(2) Radiator attaching hole 12 mm
(0.47 in) dia.(15) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(32) Trim attaching hole 8.5 mm (0.33
in) dia. (Symmetrical)
(3) Headlight attaching hole 7 mm
(0.28 in) dia. (Symmetrical)(16) Front door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(33) Trim attaching hole 7 mm (0.28 in)
dia. (Symmetrical)
(4) Frame plate gauge hole 8 mm
(0.31 in) dia. (Symmetrical)(17) Front door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(34) Harness attaching hole 7×7 mm
(0.28×0.28 in) (Symmetrical)
(5) Bumper beam attaching hole 11
mm (0.43 in) dia. (Symmetrical)(20) Front door switch attaching hole
4.1 mm (0.16 in) dia. (Symmetri-
cal)(35) Tonneau cover bracket attaching
hole 5.5 mm (0.22 in) dia. (Sym-
metrical)
(6) Fender attaching hole 7 mm (0.28
in) dia. (Symmetrical)
(21) Rear door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(36) Rear strut attaching hole 10 mm
(0.39 in) (Symmetrical)
(7) Fender attaching hole 9 mm (0.35
in) dia. (Symmetrical)
(22) Rear door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(37) Floor mat attaching hole 8 mm
(0.31 in) dia.
(8) Power steering tank attaching hole
RH ATF cooler pipe attaching hole
LH 9 mm (0.35 in) dia.(23) Front weather strip attaching hole
5.2 mm (0.20 in) dia. (Symmetri-
cal)(38) Trim attaching hole 9×9 mm
(0.35×0.35 in) (Symmetrical)
(9) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(39) Trim attaching hole 8 mm (0.31 in)
dia. (Symmetrical)
(25) Rear weather strip attaching hole
5.2 mm (0.20 in) dia. (Symmetri-
cal) (10) Fender attaching hole 7 mm (0.28
in) dia. (Symmetrical)(40) Trim attaching hole 8 mm (0.31 in)
dia. (Symmetrical)
(11) Modular bracket gauge hole 8 mm
(0.31 in) dia. (Vehicle center)(26) Rear door switch attaching hole
4.1 mm (0.16 in) dia. (Symmetri-
cal)
(12) Front strut attaching hole 9.5 mm
(0.37 in) dia. (Symmetrical)
(29) Trim attaching hole 8.5 mm (0.33
in) dia. (Symmetrical)
(13) Front glass attaching hole LH
6.5×10.5 mm (0.26×0.41 in) RH
6.5×7 mm (0.26×0.28 in)(30) Pad attaching hole 5 mm (0.20 in)
dia. (Symmetrical)

IDI-10
INSTRUMENTATION/DRIVER INFO
Combination Meter Assembly
3. Combination Meter Assem-
bly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Set the tilt steering at lowest position.
3) Remove the screws and detach meter visor.
4) Remove the screws of combination meter and pull
out the meter toward you.
5) Disconnect the connector in the upper area of
combination meter to remove meter.
CAUTION:
 Be careful not to damage the meter or instru-
ment panel.
 Pay particular attention to avoid damaging
the meter glass.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
 Make sure that electrical connector is connected
securely.
 Make sure that each meter operates normally.
IDI00001
IDI00002

SL-35
SECURITY AND LOCK
Ignition Key Lock
17.Ignition Key Lock
A: REPLACEMENT
1) Remove the ground cable from battery.
2) Remove the steering column. REMOVAL, Tilt Steering Column.>
3) Secure the steering column in a vise. Remove
the bolt with a drill.
4) Remove the ignition key lock.
5) Use a new torn bolt. Tighten the torn bolt to end
of thread.
B: INSPECTION
1) Remove the instrument panel lower cover.
2) Remove the lower column cover.
3) Unfasten the holddown clip which secures harness
and disconnect the connector of ignition switch from
body harness.
4) Turn the ignition key plate to each position and
check the continuity between terminals of ignition
connector.
If NG, replace the ignition switch.
Switch position Terminal No. Standard
LOCK — —
ACC No. 1 and No. 2 Less than 1 Ω
ON No. 1 and No. 2
No. 1 and No. 4
No. 2 and No. 4Less than 1 Ω
ST No. 1 and No. 3
No. 1 and No. 4
No. 3 and No. 4Less than 1 Ω
SL-00024
SL-00025

EI-12
EXTERIOR/INTERIOR TRIM
General Description
14.INSTRUMENT PANEL
 LHD MODEL
(1) Pad & frame (7) Center panel (13) Grille cover
(2) Center compartment (8) Air vent grille (14) Air vent grille (Defroster)
(3) Grille cover (9) Cup holder (15) Switch panel
(4) Lower cover (10) Glove box panel (16) Passenger’s airbag module
(5) Coin box (11) Glove box lid
(6) Meter visor (12) Steering beam
EI-00793
(9)
(14)
(16)
(4)
(3)
(2)
(13)
(12)
(11) (15)
(1)
(8)
(10)
(5)
(6)
(7)
A
A

EI-13
EXTERIOR/INTERIOR TRIM
General Description
 RHD MODEL
(1) Pad & frame (7) Center panel (13) Grille cover
(2) Center compartment (8) Air vent grille (14) Air vent grille (Defroster)
(3) Grille cover (9) Cup holder (15) Switch panel
(4) Lower cover (10) Glove box panel (16) Passenger’s airbag module
(5) Coin box (11) Glove box lid
(6) Meter cover (12) Steering beam
EI-00226
(12)
(14)
(3)
(2)
(11)
(10)
(9)(13)
(1)
(7)
(8)
(15)(4)
(5)
(6)A
A
(16)

EI-41
EXTERIOR/INTERIOR TRIM
Instrument Panel Assembly
9) Loosen the screws and clips, and then remove
the side console panel.
10) Remove the passenger’s airbag module. to AB-15, REMOVAL, Passenger’s Airbag Mod-
ule.>
11) Remove the two steering column installation bolts.

12) Loosen the four instrument panel installation
bolts. (Do not remove the lower bolts for alignment
of install location.)
13) Remove the combination meter assembly. to IDI-10, REMOVAL, Combination Meter Assem-
bly.>
14) Loosen the instrument panel installation screws.
15) Remove the instrument panel center compart-
ment. Center Compartment.>
16) Remove the radio. Radio Body.>
17) Remove the side cover of instrument panel as-
sembly (both side), and then loosen two bolts.
18) Remove the instrument panel assembly.NOTE:
Remove the front pillar upper trim if necessary.

19) Disconnect the combination meter harness con-
nector.
CAUTION:
Do not disconnect the connector by pulling har-
ness.
2. REMOVAL OF INSTRUMENT PANEL
WITH STEERING BEAM
1) Disconnect the ground cable from battery.
2) Loosen the screws and clips (A), and then remove
the lower cover.
3) Remove the console front cover and console
cover.
4) Loosen the screws and clips, and then remove
the side console panel.
5) Remove the steering column.EI-00103
EI-00062
EI-00223
EI-00727
(A)
(A)(A)
EI-00103