Removal SUBARU FORESTER 2004 Service Manual PDF

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LIGHTING SYSTEM
Glove Box Light
28.Glove Box Light
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the glove box. AL, Glove Box.>
3) Disconnect the harness connector.
4) Remove the glove box light.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Visually check the bulb for blow out.
2) Check the bulb specification. IFICATION, General Description.>
3) If NG, replace the bulb with a new one.
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WIPER AND WASHER SYSTEM
Combination Switch (Wiper)
3. Combination Switch (Wiper)
A: REMOVAL
1) Loosen the screw to remove the steering column
cover.
2) Disconnect the connectors from combination
switches.
3) Loosen the screw to remove combination switch.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Inspect the continuity between each connector
terminal.
LHD and RHD for Europe model:
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Switch position Terminal No. Standard
FRONTOFF 7 and 16 Less than 1 Ω
INT 7 and 16 Less than 1 Ω
LO 7 and 17 Less than 1 Ω
HI 8 and 17 Less than 1 Ω
Washer ON 2 and 11 Less than 1 Ω
REARWasher ON2 and 10
10 and 12
2 and 12Less than 1 Ω
OFF — More than 1 MΩ
INT 2 and 13 Less than 1 Ω
ON 2 and 10 Less than 1 Ω
Washer ON2 and 10
10 and 12
2 and 12Less than 1 Ω
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87654321 917 16 15 14 13 12 11 10 18

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WIPER AND WASHER SYSTEM
Wiper Blade
4. Wiper Blade
A: REMOVAL
While pushing the locking clip (A) up, pull out the
blade from arm to arrow direction.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Confirm that the clip is locked securely.
C: DISASSEMBLY
Pull on side (A) of the wiper rubber stopper and re-
move the rubber from the blade assembly.
D: ASSEMBLY
1. METAL TYPE
1) Insert the wiper rubber onto the blade so that the
stopper is in the position shown.2) Make sure the wiper rubber is securely fastened
to the pull stopper (A).
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WIPER AND WASHER SYSTEM
Washer Tank and Motor
5. Washer Tank and Motor
A: REMOVAL
1) Open the hood.
2) Disconnect the ground cable from battery.
3) Remove the two bolts, hose and connector, and
then remove the tank.
4) For the model with headlight washer, proceed to
step 5) and 6).
5) Lift the washer tank, and then disconnect the con-
nector from headlight washer motor. Disconnect
washer hoses.
6) Disconnect the washer hose from the motor, and
then detach the washer tank.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
6.0 N·m (0.61 kgf-m, 4.4 ft-lb)
C: DISASSEMBLY
1) Remove bolt, and then pull out washer motor
from tank. (Model with headlight washer)
2) Pull out the washer motor from tank.
D: ASSEMBLY
1) Assemble in the reverse order of disassembly.
2) Confirm that water does not leak from installa-
tion area of motor.
E: INSPECTION
Apply battery voltage to the connector terminal of
the washer motor and make sure the motor oper-
ates.
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WIPER AND WASHER SYSTEM
Front Wiper Arm
6. Front Wiper Arm
A: REMOVAL
1) Open the hood.
2) Remove the cap.
3) Loosen the nut to remove arm.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Operate the wiper once.
3) Align the wiper blade to ceramic print point mark
(A) of front window panel.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
NENT, General Description.>
C: ADJUSTMENT
Operate the wiper once. Align the wiper blade to
ceramic print point mark (A) of front window panel.
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(A)
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(A)

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WIPER AND WASHER SYSTEM
Front Wiper Motor and Link
7. Front Wiper Motor and Link
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the cowl panel. AL, Cowl Panel.>
3) Disconnect the connector of motor.
4) Loosen the bolts and nuts to remove wiper link.
5) Loosen the bolts and nuts to remove motor.
B: INSTALLATION
1) Install the wiper link to the vehicle, and then con-
nect the motor connector.
2) Connect the battery ground cable to battery.
3) To confirm that the motor is at auto stop position,
connect the harness to motor and turn the wiper
switch ON/OFF once.
4) Disconnect the ground cable from battery.
5) Tighten the nut where rod (A) and link plate (B) is
aligned in a straight line.6) Install in the reverse order of removal.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
NENT, General Description.>
C: INSPECTION
1) When the battery is connected to wiper motor
connectors and confirm that motor operates at low
speed.
2) When the battery is connected to terminal of
connectors and confirm that motor operates at high
speed.
3) Connect the battery to terminals of connector,
and remove the terminal connection with motor ro-
tated at low speed, and stop the wiper motor
through operation.
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(A)
(B)
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32
541
32
541
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541

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WIPER AND WASHER SYSTEM
Front Washer Nozzle
8. Front Washer Nozzle
A: REMOVAL
1) Remove the washer hose from the washer noz-
zle.
2) Open the clips on the underside of the hood with
a thin screwdriver or other tool, and remove the
washer nozzle.
B: INSTALLATION
1) Install in the reverse order of removal.
NOTE:
Hoses have rib as eyemark for twist-proof.
2) Adjust the position of the washer liquid sprayer.
Nozzle.>
C: INSPECTION
 Make sure the nozzle and hose are not clogged.
 Check hoses for twist or fold.
D: ADJUSTMENT
NOTE:
It is not necessary to adjust the washer injection
position because of spreading nozzle type.
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WIPER AND WASHER SYSTEM
Rear Wiper Arm
9. Rear Wiper Arm
A: REMOVAL
1) Remove the wiper arm cover (A).
2) Loosen the nut to remove wiper arm.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Operate the rear wiper once.
3) Align the blade to the center of rear defogger
heat wire (A).
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
General Description.>
C: ADJUSTMENT
1) Operate the rear wiper once.
2) Align the blade to the center of rear defogger
heat wire (A).
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WIPER AND WASHER SYSTEM
Rear Wiper Motor
10.Rear Wiper Motor
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear wiper arm.
3) Remove the cap (A), nut (B), and spacer (C)
from rear wiper shaft.
4) Remove the rear gate lower trim. REMOVAL, Rear Gate Trim.>
5) Unclip the clip of harness and disconnect the
connector of wiper motor.
6) Loosen the bolts to remove the wiper motor as-
sembly (A).
B: INSTALLATION
1) Install in the reverse order of removal.
2) Install the rear wiper cushion with the arrow
mark facing up, as shown in the figure.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
General Description.>
C: INSPECTION
1) Connect the battery to wiper motor connector
and confirm that the wiper motor operates.
2) Connect the battery to terminal of connector and
remove the terminal connections with motor rotat-
ed, and stop the wiper motor through operation.
3) Connect the battery and confirm that the motor
stops at automatic stop position after the motor op-
erates at low speed again.
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43
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WIPER AND WASHER SYSTEM
Rear Washer
11.Rear Washer
A: REMOVAL
1) Remove the rear gate upper trim. REMOVAL, Rear Gate Trim.>
2) Remove the washer hose from the washer noz-
zle.
3) Push the anchor portion of washer nozzle with a
thin screwdriver or other tool, and remove the
washer nozzle.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Adjust the position of the washer liquid sprayer.

C: INSPECTION
 Make sure the nozzle and hose are not clogged.
 Check hoses for twist or fold.
D: ADJUSTMENT
1) Turn the wiper switch to OFF position.
2) When the vehicle stops, adjust the washer injec-
tion position as shown in the figure.
Injection position:
A: 35 mm (1.38 in)
B: 72
°
(1) Nozzle
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A (1)
B