SUBARU LEGACY 1996 Service Repair Manual

B2M0425A
7. EGR Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Remove bolt which installs EGR solenoid valve onto
intake manifold.
2) Disconnect hoses and connector from EGR solenoid
valve.
NOTE:
This figure shows the rear side of intake manifold.
3) Installation is in the reverse order of removal.
Tightening torque:
19±5 N⋅m (1.9±0.5 kg-m, 13.7±3.6 ft-lb)
G6M0095
8. Fuel Temperature Sensor (2200 cc
AWD Model)
A: REMOVAL
1) Disconnect battery ground cable.
B2M0954A
2) Release fuel pressure.
3) Disconnect fuel delivery hose
1, return hose2and jet
pump hose
3.
B2M0955
4) Remove nuts which install fuel pump assembly onto
fuel tank.
9
2-1SERVICE PROCEDURE
7. EGR Solenoid Valve - 8. Fuel Temperature Sensor (2200 cc AWD Model)

B2M0956
5) Take off fuel pump assembly from fuel tank.
H2M1456
6) Remove two screws fixing terminals on fuel pump
assembly.
H2M1457
7) Disconnect connector from fuel pump.
H2M1458A
8) Remove fuel temperature sensor from fuel pump
assembly.
10
2-1SERVICE PROCEDURE
8. Fuel Temperature Sensor (2200 cc AWD Model)

B2M0955A
B: INSTALLATION
CAUTION:
Leave fuel filler cap open when tightening nuts, to pre-
vent fuel from flowing out through fuel delivery and
return pipes. Close fuel filler cap after tightening nuts.
Installation is in the reverse order of removal. Do the fol-
lowing:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or foreign
particles before installation.
(3) Tighten nuts in numerical sequence shown in Fig-
ure to specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
G6M0095
9. Fuel Tank Pressure Sensor (2200 cc
AWD Model)
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
H2M1122B
2) Remove trims.

4 door model:
Remove right trunk side trim.
B2M0927A

Wagon model:
(1) Remove right rear quarter upper rear trim.
(2) Remove right strut cap.
(3) Remove right rear quarter pillar lower trim.
11
2-1SERVICE PROCEDURE
8. Fuel Temperature Sensor (2200 cc AWD Model) - 9. Fuel Tank Pressure Sensor (2200 cc AWD Model)

B2M0955A
B: INSTALLATION
CAUTION:
Leave fuel filler cap open when tightening nuts, to pre-
vent fuel from flowing out through fuel delivery and
return pipes. Close fuel filler cap after tightening nuts.
Installation is in the reverse order of removal. Do the fol-
lowing:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or foreign
particles before installation.
(3) Tighten nuts in numerical sequence shown in Fig-
ure to specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
G6M0095
9. Fuel Tank Pressure Sensor (2200 cc
AWD Model)
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
H2M1122B
2) Remove trims.

4 door model:
Remove right trunk side trim.
B2M0927A

Wagon model:
(1) Remove right rear quarter upper rear trim.
(2) Remove right strut cap.
(3) Remove right rear quarter pillar lower trim.
11
2-1SERVICE PROCEDURE
8. Fuel Temperature Sensor (2200 cc AWD Model) - 9. Fuel Tank Pressure Sensor (2200 cc AWD Model)

B2M0960
3) Disconnect connector from fuel tank pressure sensor.
4) Remove bolts which install fuel tank pressure sensor
bracket on body.
B2M0961
5) Disconnect hose from fuel tank pressure sensor.
6) Remove fuel tank pressure sensor from bracket.
7) Installation is in the reverse order of removal.
G6M0095
10. Pressure Control Solenoid Valve
(2200 cc AWD Model)
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
2) Lift-up the vehicle.
B2M0962
3) Disconnect evaporation hoses from pressure control
valve.
4) Disconnect connector from pressure control valve.
B2M0963
5) Remove pressure control valve from bracket.
6) Installation is in the reverse order of removal.
12
2-1SERVICE PROCEDURE
9. Fuel Tank Pressure Sensor (2200 cc AWD Model) - 10. Pressure Control Solenoid Valve (2200 cc AWD Model)

B2M0960
3) Disconnect connector from fuel tank pressure sensor.
4) Remove bolts which install fuel tank pressure sensor
bracket on body.
B2M0961
5) Disconnect hose from fuel tank pressure sensor.
6) Remove fuel tank pressure sensor from bracket.
7) Installation is in the reverse order of removal.
G6M0095
10. Pressure Control Solenoid Valve
(2200 cc AWD Model)
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
2) Lift-up the vehicle.
B2M0962
3) Disconnect evaporation hoses from pressure control
valve.
4) Disconnect connector from pressure control valve.
B2M0963
5) Remove pressure control valve from bracket.
6) Installation is in the reverse order of removal.
12
2-1SERVICE PROCEDURE
9. Fuel Tank Pressure Sensor (2200 cc AWD Model) - 10. Pressure Control Solenoid Valve (2200 cc AWD Model)

G6M0095
11. Vent Control Solenoid Valve (2200
cc AWD Model)
A: REMOVAL
1) Disconnect battery ground cable.
B2M0964
2) Lift-up the vehicle.
3) Remove canister.
4) Disconnect two hoses from air filter.
5) Disconnect connector from vent control solenoid valve.
H2M1469
6) Remove one bolt fixing bracket on the body.
B2M0965A
7) Remove two vacuum hoses from vent control solenoid
valve.
B2M0966
8) Remove one bolt fixing vent control solenoid valve on
bracket.
9) Remove vent control solenoid valve.
13
2-1SERVICE PROCEDURE
11. Vent Control Solenoid Valve (2200 cc AWD Model)

B2M0966
B: INSTALLATION
1) Install the bolt fixing vent control solenoid valve on
bracket.
B2M0965A
2) Install two vacuum hoses to vent control solenoid valve.
H2M1469
3) Install the bolt fixing bracket on the body.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
B2M0964
4) Connect connector to vent control solenoid valve.
5) Connect two hoses to air filter.
6) Install canister.
7) Let down the vehicle.
G6M0095
8) Connect battery ground cable.
14
2-1SERVICE PROCEDURE
11. Vent Control Solenoid Valve (2200 cc AWD Model)

G6M0095
12. Fuel Level Sensor (2200 cc AWD
Model)
A: REMOVAL
1) Disconnect battery ground cable.
B2M0954A
2) Release fuel pressure.
3) Disconnect fuel delivery hose
1, return hose2and jet
pump hose
3.
B2M0955
4) Remove nuts which install fuel pump assembly onto
fuel tank.
B2M0956
5) Take off fuel pump assembly from fuel tank.
H2M1459
6) Disconnect connector from fuel pump.
15
2-1SERVICE PROCEDURE
12. Fuel Level Sensor (2200 cc AWD Model)

H2M1460
7) Remove two screws fixing bracket on fuel pump assem-
bly.
H2M1461A
8) Remove one screw fixing fuel level sensor on bracket.
9) Remove fuel level sensor from fuel pump assembly.
B2M0955A
B: INSTALLATION
CAUTION:
Leave fuel filler cap open when tightening nuts, to pre-
vent fuel from flowing out through fuel delivery and
return pipes. Close fuel filler cap after tightening nuts.
Installation is in the reverse order of removal. Do the fol-
lowing:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or foreign
particles before installation.
(3) Tighten nuts in numerical sequence shown in Fig-
ure to specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M0968
13. Air Filter (2200 cc AWD Model)
A: REMOVAL AND INSTALLATION
1) Remove canister.
2) Remove two hoses from air filter.
3) Remove flange nut from bracket.
4) Installation is in the reverse order of removal.
16
2-1SERVICE PROCEDURE
12. Fuel Level Sensor (2200 cc AWD Model) - 13. Air Filter (2200 cc AWD Model)