warning SUBARU LEGACY 1997 Service Repair Manual

LED No. Signal name Display
1 Stop light switch B1
2 Valve relay signal VR
3 Motor relay signal MR
4 AT ABS signal AT
5——
6 ABS warning light AW
7 Valve relay monitor VM
8 Motor relay monitor MM
9 CCM signal CM
10——
B1 VR MR AT—
AW VM MM CM—
1
2345
678910
I: MODE FA0
—ON↔OFF SIGNAL—
Requirement for LED“ON”
LED No. 1 Stop light switch is turned ON. (With brake
pedal depressed.)
LED No. 2 Valve relay is turned OFF.
LED No. 3 Motor relay is turned ON.
LED No. 4 ABS control operates.
LED No. 6 ABS warning light is ON.
LED No. 7 Valve relay is turned OFF.
LED No. 8 Motor relay is turned ON.
LED No. 9 ABS control operates.
85
4-4dBRAKES [ABS 5.3i TYPE]
9. Select Monitor Function Mode

B: LIST OF TROUBLE CODE
Code Display screen (FB1) Contents of diagnosis Ref. to
—ERROR 3 (1) Select monitor communication failure 4-4d [T10C0]
11 NO TROUBLEAlthough no trouble appears on the select monitor display, the ABS
warning light remains on.4-4d [T10D0]
21 FR. SS HARD Open circuit or input voltage too high of FR sensor 4-4d [T10E0]
22 FR. SS SOFT Abnormal ABS sensor signal of FR sensor 4-4d [T10I0]
23 FL. SS HARD Open circuit or input voltage too high of FL sensor 4-4d [T10F0]
24 FL. SS SOFT Abnormal ABS sensor signal of FL sensor 4-4d [T10J0]
25 RR. SS HARD Open circuit or input voltage too high of RR sensor 4-4d [T10G0]
26 RR. SS SOFT Abnormal ABS sensor signal of RR sensor 4-4d [T10K0]
27 RL. SS HARD Open circuit or input voltage too high of RL sensor 4-4d [T10H0]
28 RL. SS SOFT Abnormal ABS sensor signal of RL sensor 4-4d [T10L0]
29 EITHER. SS SOFT Abnormal ABS sensor signal (any one of four) 4-4d [T10M0]
31 FR. EV VALVE Abnormal FR inlet valve 4-4d [T10N0]
32 FR. AV VALVE Abnormal FR outlet valve 4-4d [T10R0]
33 FL. EV VALVE Abnormal FL inlet valve 4-4d [T10O0]
34 FL. AV VALVE Abnormal FL outlet valve 4-4d [T10S0]
35 RR. EV VALVE Abnormal RR inlet valve 4-4d [T10P0]
36 RR. AV VALVE Abnormal RR outlet valve 4-4d [T10T0]
37 RL. EV VALVE Abnormal RL inlet valve 4-4d [T10Q0]
38 RL. AV VALVE Abnormal RL outlet valve 4-4d [T10U0]
41 ECU Abnormal ABSCM&H/U 4-4d [T10V0]
42LOW VOLTAGE Source voltage is low. 4-4d [T10W0]
HIGH VOLTAGE Source voltage is high. 4-4d [T10X0]
44CCM LINE A combination of AT control abnormals (ABS not in control) 4-4d [T10Y0]
CCM OPEN A combination of AT control abnormals (ABS in control) 4-4d [T10Z0]
51V. RELAY Abnormal valve relay 4-4d [T10AA0]
V. RELAY ON Valve relay ON failure 4-4d [T10AB0]
52M. RELAY OPEN Open circuit of motor relay 4-4d [T10AC0]
M. RELAY ON Motor relay ON failure 4-4d [T10AD0]
MOTOR Abnormal motor 4-4d [T10AE0]
54 BLS Abnormal stop light switch 4-4d [T10AF0]
56G SENSOR LINE Open or short circuit of G sensor 4-4d [T10AG0]
G SENSOR +B Battery short of G sensor 4-4d [T10AH0]
G SENSOR H µ Abnormal G sensor high µ output 4-4d [T10AI0]
G SENSOR STICK G sensor output is stuck. 4-4d [T10AJ0]
NOTE:
High µ means high friction coefficient against road sur-
face.
91
4-4dBRAKES [ABS 5.3i TYPE]
10. Diagnostics Chart with Select Monitor

B4M0943
C: ERROR 3 (1)
—SELECT MONITOR COMMUNICATION
FAILURE—
DIAGNOSIS:

Faulty harness connector
TROUBLE SYMPTOM:

ABS warning light remains on.

ERROR 3 or 1 appears on the select monitor display.
WIRING DIAGRAM:
B4M1266
92
4-4dBRAKES [ABS 5.3i TYPE]
10. Diagnostics Chart with Select Monitor

B4M0944
D: NO TROUBLE
—ALTHOUGH NO TROUBLE APPEARS ON
THE SELECT MONITOR DISPLAY, THE ABS
WARNING LIGHT REMAINS ON—
DIAGNOSIS:

ABS warning light circuit is shorted.
TROUBLE SYMPTOM:

ABS warning light remains on.

NO TROUBLE displayed on the select monitor.
NOTE:
When the ABS warning light is OFF and“NO TROUBLE”
is displayed on the select monitor, the system is in normal
condition.
WIRING DIAGRAM:
B4M1230
96
4-4dBRAKES [ABS 5.3i TYPE]
10. Diagnostics Chart with Select Monitor

10D1
CHECK WIRING HARNESS.
1) Turn ignition switch to OFF.
2) Disconnect connector (F2) from connector (B100).
3) Turn ignition switch to ON.
: Does the ABS warning light remain off?
: Go to step10D2.
: Repair front wiring harness.
B4M1235A
10D2
CHECK PROJECTION AT ABSCM&H/U.
1) Turn ignition switch to OFF.
2) Disconnect connector from ABSCM&H/U.
3) Check for broken projection at the ABSCM&H/U termi-
nal.
: Are the projection broken?
: Go to step10D3.
: Replace ABSCM&H/U.
B4M1237A
10D3
CHECK ABSCM&H/U.
Measure resistance between ABSCM&H/U terminals.
Terminals
No. 21—No. 23:
: Is the resistance more than 1 MΩ?
: Go to step10D4.
: Replace valve relay.
B4M1236A
10D4
CHECK WIRING HARNESS.
Measure resistance between connector (F2) and chassis
ground.
Connector & terminal
(F2) No. 9—Chassis ground:
: Is the resistance less than 0.5Ω?
: Go to step10D5.
: Repair harness.
B4M1236A
10D5
CHECK WIRING HARNESS.
1) Connect connector to ABSCM&H/U.
2) Measure resistance between connector (F2) and chas-
sis ground.
Connector & terminal
(F2) No. 9—Chassis ground:
: Is the resistance more than 1 MΩ?
: Go to step10D6.
: Repair harness.
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4-4dBRAKES [ABS 5.3i TYPE]
10. Diagnostics Chart with Select Monitor

B5M0115B
B: ON-BOARD DIAGNOSTIC
When the airbag system is in functioning condition, the
airbag warning light will remain on for 8 seconds and go out
when the ignition switch is set to ON.
If there is any malfunction, the airbag warning light will
either stay on or off continuously. In such cases, perform
on-board diagnostic in accordance with the specified pro-
cedure to determine trouble codes.
1) Turn ignition switch ON (with engine OFF).
2) Connect DIAG. terminal

1to No. 1 terminal of diagno-
sis connector

2located below lower cover.
3) Check in accordance with the trouble code indicated by
the AIRBAG warning light, and record the trouble codes.
4) Turn the ignition switch “OFF” and remove the DIAG.
terminal from No.1 terminal of diagnosis connector.
B5M0116B
C: CLEAR MEMORY
After eliminating problem as per trouble code, clear
memory as follows:
Make sure ignition switch is ON (and engine off). Connect
one DIAG. terminal

1on diagnosis connector
2terminal
No. 1.
While warning light is flashing, connect the other DIAG.
terminal

3on terminal No. 2 for at least three seconds.
After memory is cleared, normal warning light flashing rate
resumes. (Warning light flashes every 0.6 seconds ON-
OFF operation.) Memory cannot be cleared if any problem
exists.
After clear memory and then DIAG. terminals

1and
3,
extract from diagnosis connector

2.
9
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System

Trouble code/Contents of troubles Memory function Contents of diagnosis Page
Airbag warning light remains on. Not provided.1) Airbag warning light is faulty.
2) Airbag control module to airbag warning light
harness circuit is shorted or open.
3) Grounding circuit is faulty.
4) Airbag control module is faulty.
5) (AB1) and (B31) are not connected properly.36
Airbag warning light remains off. Not provided.1) Fuse No. 15 is blown.
2) Body harness circuit is open.
3) Airbag warning light is faulty.
4) Airbag main harness is faulty.
5) Airbag control module is faulty.40
Warning light
indicates trouble
code, then normal
code.Flashing trouble
code.Provided. Airbag system component parts are faulty. 42
Flashing
normal code.
Not provided.1) Airbag connector is faulty.
2) Fuse No. 16 is blown.
3) Airbag main harness is faulty.
4) Airbag control module is faulty.
5) Body harness is faulty.45
2. HOW TO READ TROUBLE CODES
The AIRBAG warning light flashes a code corresponding to
the faulty parts.
The long segment (1.2 sec on) indicates a“ten”, and the
short segment (0.3 sec on) indicates a“one”.
B5M0117A
11
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System

E: DIAGNOSTICS PROCEDURE
Airbag warning light stays on after 8 seconds.
1) Perform on-board diagnostic.
2) Are trouble codes 2, 4, 12, 13, 22, 23, 24 or 32 indicated?
Record trouble codes.
3) If“NO”, proceed with diagnostics and repair according to trouble code indicated then perform step 29).
4) If“YES”, proceed by turning ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. If codes 12 or 13 are
indicated proceed to step 5). If codes 12 or 13 are not indicated proceed to step 6).
5) Remove driver side airbag module and connect test harness C
connector (1C) to (AB7).
Connect airbag resistor to test harness C connector (3C). Pro-
ceed to step 19).
G5M0430
6) If codes 4 or 22 are indicated, proceed to step 7). If codes 4 or 22 are not indicated proceed to step 11).
7) Turn ignition switch“OFF”, disconnect battery ground cable,
and wait 20 seconds. Disconnect passenger side airbag mod-
ule connector (AB9) to (AB10). Connect
test harness C connector (1C) to (AB9).
Connect airbag resistor to test harness C connector (3C).
B5M0118A
8) Reconnect battery ground cable and turn ignition switch“ON”, does airbag warning light go out after 8 seconds and remain“OFF”
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
9) If“YES”, turn ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. Install a new passenger side airbag
module then proceed to step 29).
10) If“NO”proceed to step 1).
11) Remove lower cover panel and connect test harness C con-
nector (1C) to (AB8) with airbag resis-
tor attached to test harness C connector (3C).
Turn ignition switch“ON”. Does airbag warning light go“OFF”
after 8 seconds and remain off for more than 30 seconds?
See notes 1) and 2). (Refer to end of chart.)
If“YES”proceed to step 5).
If“NO”proceed to step 12).
G5M0429
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5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System

12) Turn ignition switch“OFF”, disconnect battery ground cable,
and wait 20 seconds. Connect connector (AB3) to (AB8). Dis-
connect passenger side airbag module connector (AB9) to
(AB10).
Connect test harness C connector (1C) to (AB9). Connect
airbag resistor to test harness C connector (3C).
B5M0118A
13) Reconnect battery ground cable and turn ignition switch“ON”. Does airbag warning light go“OFF”after 8 seconds and remain off
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
14) If“YES”, proceed to step 9).
15) If“NO”, turn ignition switch“OFF”, disconnect battery ground
cable, and wait 20 seconds. Disconnect connector (AB3) to
(AB8). Connect test harness C connector (1C) to (AB8). Con-
nect airbag resistor to test harness C connector (3C).
G5M0429
16) Reconnect battery ground cable and turn ignition switch“ON”. Does airbag warning light go“OFF”after 8 seconds and remain off
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
17) If“YES”, turn ignition switch“OFF”, disconnect battery ground cable and wait 20 seconds. Install a new passenger side airbag
module then proceed to step 5).
18) If“NO”, proceed with diagnostics according to trouble code indicated during on-board diagnostic. Proceed to step 29).
19) Reconnect battery ground cable and turn ignition switch“ON”, does airbag warning light go out after 8 seconds and remain
“OFF”for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
20) If“YES”, turn ignition switch“OFF”, disconnect battery ground cable and wait 20 seconds. Install driver side airbag module to 5-5 [W3B0].> and proceed to step 29).
21) If“NO”, remove lower cover panel and connect test harness
C connector (1C) to (AB8) with airbag
resistor attached to test harness C connector (3C).
Turn ignition switch“ON”. Does airbag warning light go“OFF”
after 8 seconds and remain off for more than 30 seconds?
See notes 1) and 2). (Refer to end of chart.)
If“YES”proceed to step 22).
If“NO”proceed to step 23).
G5M0429
22) If“YES”, replace combination switch, and proceed to step 26).
23) If“NO”, proceed with diagnostics and repair according to trouble code indicated, then perform step 24).
13
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System

24) Turn ignition switch“OFF”, disconnect battery ground cable,
and wait 20 seconds. Remove driver side airbag module and
connect test harness C connector (1C) to (AB7) [W3A1].> with airbag resistor attached to test harness C con-
nector (3C).
G5M0430
25) Reconnect battery ground cable and turn ignition switch“ON”. Does airbag warning light go“OFF”after 8 seconds and remain off
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.) If“YES”, proceed to step 26). If“NO”, proceed to step
27).
26) Turn ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. Install driver side airbag module [W3B0].> and proceed to step 27).
27) Replace combination switch, and proceed to step 26).
28) Reconnect battery and turn ignition switch“ON”. Does airbag warning light go off after 8 seconds and remain off for more than 30
seconds? See notes 1) and 2). (Refer to end of chart.) If“YES”, proceed to step 29). If“NO”, proceed to step 31).
29) Perform clear memory procedure.
30) If memory cannot be cleared, another trouble code exists. Return to step 1).
31) Turn ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. Replace driver side airbag module. 5-5 [W3A1].> Proceed to step 28).
NOTES:
1) Always remember to secure the green double locks before turning the ignition switch “ON”.
2) In some cases the airbag warning light will go “OFF” after 8 seconds but will turn “ON” again within 30 seconds. In this
case continue diagnostics with the basic diagnostics procedures or trouble code procedures.
14
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System