window SUBARU LEGACY 1997 Service Repair Manual

6-3
toso2a1
WIRING
DIAGRAM
6
.
Wiring
Diagram

6
.
Wiring
Diagram

24
.
REAR
WINDOW
DEFOGGER
SYSTEM

Reardefogger
switch

Rear
defogger
R25
condenser
0

L
L
F

B97

R1

(Sedan)
R17

Rear
defogger
(Sedan)

R31
D33D40
(Wagon)
RL
R
RL

E
D48

=
B
D33
R25
(Black)
i18
i30

1414
1
4

i4
(Blue)

1
M10

BU52-02

2

GD
Rear

Connector
Connecting
to

No
.
Pole
Color
Area
No
.
Name

i1
22
Black
C-4
B36

i2
22
G4
B37

i3
22
Brown
C-4
B38
Bulkhead
wiring
harness

i4
20
Blue
C-4
B39

i5
15
Gray
C-4F!B

i6
10
C-4
Remote
control
rearview
mirror
switch

i10
16
Light
gray
B-3

i11
5
Light
blueB-3
Combination
meter

i12
16
Light
gray
B-3
Combination
meter

04
13
B-3
Combination
meter

05
6B-2
Fan
switch

07
16
Black
B-2
Mode
control
panel

08
6B-3
Rear
defogger
switch

09
6
Brown
B-3Cruise
control
main
switch

i20
4
Blue
B-2
B80
Bulkhead
wiring
harness

i22
10
B-2
Hazard
switch

i23
2
Brown
B-2
Glove
box
illumination
light

i24
1
G2

i25
3C-2Front
accessory
power
supply

i26
14
B-2
Radio

i27
2B-2
CD
player
illumination
light

i28
1
Black
C-2
Ground

i29
1
Black
C-2
Ground
(Radio)

i30
4B-2
Rear
window
defogger
timer

'
:
Non-colored

5
.
INSTRUMENT
PANEL
WIRING
HARNESS
AND
GROUND
POINT

9
RHD
model

1
23

AI

B

C

DI

1
2
3
5

Connector
Connecting
to

ole
Color
Area
No
.
Name

22
Black
C-4
B36

22
C-4
B37
lkh
ii
h
?2
Brown
C-4
B38
ead
w
r
ng
arness
Bu

20
Blue
C-4
B39

15
Gray
C-4
FIB

10
C-4
Remote
control
rearview
mirrorswitch

16
Light
gray
B-3
ii
5
Light
blue
B-3
Comb
nat
on
meter

16
Light
gray
B-3
Combination
meter

13
B-3
Combination
meter

6
B-2
Fan
switch

16
Black
B-2
Mode
control
panel

6
B-3
Rear
defogger
switch

6
Brown
B-3
Cruise
control
main
switch

4
Blue
B-2
B80
Bulkhead
wiring
harness

10
B-2
Hazard
switch

2
Brown
B-2
Glove
box
illumination
light

1
G2
F3
G2
ront
accessory
power
supply

14
8-2
Radio

2B-2
CD
player
illumination
light

1
Black
C-2
Ground

1
Black
G2
Ground
(Radio)
4
B-2
Rear
window
defogger
timer

5
.
INSTRUMENT
PANEL
WIRING
HARNESS
AND
GROUND
POINT

e
RHD
model

1
I
2
I
3

A

B

C

D

1
2
3
4
4

[D805]

B6M0849A

A
B

C

C

5

Connector
Connecting
to

No
.
Pole
Color
Area
No
.
Name

i1
22
Black
C-2
B36

i2
22C-1
B37

i3
22
Brown
C-1
B38
Bulkhead
wiring
harness

i4
20
Blue
C-2
B39

i5
15
Gray
C-1F1B

i6
10
C-1
Remote
control
rearview
mirrorswitch

i7
6
Yellow
B-2Front
fog
light
switch

i8
4
Brown
B-2Security
indicator
light

i9
6B-2
TCS
off
switch

i10
16
Light
gray
B-2

i11
5
Light
blueB-2
Combination
meter

i12
16
Light
gray
B-2
Combination
meter

i14
13
B-2
Combination
meter

05
6
B-3
Fan
switch

06
3
B-3
A/C
switch

07
16
B-3
Mode
control
panel

08
6B-3
Rear
defogger
switch

09
6
Brown
B-2
Cruise
control
main
switch

i20
4
Blue
B-3
B80
Bulkhead
wiring
harness

i212
Black
C-3
Ash
tray
illumination
light

i22
10
B-3
Hazard
switch

i23
2
Brown
B-4
Glove
box
illumination
light

i24
1
C-3

i25
3
C-3Front
accessory
power
supply

i26
14
B-3
Radio

i27
2B-3
CD
player
illumination
light

i28
1
Black
C-3
Ground

i29
1
Black
G3
Ground
(Radio)

i30
4
~
°
g-2
Rear
window
defogger
timer

'
:
Non-colored

8
.
Electrical
Wiring
Harness
and
Ground
Point

5
.
INSTRUMENT
PANEL
WIRING
HARNESS
AND
GROUND
POINT

9
LHD
model

1
23

A

B

CII

C

DI

3
1
23

Connector
Connecting
to

ole
Color
Area
No
.
Name

?2
Black
G2
B36

?2
C-1
B37
lkh
ii
h
?2
Brown
C-1
B38ead
w
r
ng
arness
Bu

?0
Blue
G-2
B39

15
Gray
C-1FIB

10
C-1
Remote
control
rearview
mirrorswitch

6
Yellow
B-2
Front
fog
light
switch

4
Brown
B-2Security
indicator
light

6B-2
TCS
off
switch

16
Light
gray
B-2
ii
5
Light
blueB-2
Comb
nat
on
meter

16
Light
gray
B-2
Combination
meter

13
~
B-2
Combination
meter

6B-3
Fan
switch
3B-3
A/C
switch

16
B-3
Mode
control
panel

6
B-3
Rear
defogger
switch
6
Brown
8-2Cruise
control
main
switch

4
Blue
B-3B80
Bulkhead
wiring
harness

?
Black
C-3
Ash
trayillumination
light

0
B-3
Hazard
switch

?
Brown
B-4
Glove
box
illumination
light

1
C-3

3
C-3Front
accessory
power
supply

4B-3
Radio

2
B-3
CD
player
illumination
light

I
Black
C-3
Ground

I
Black
C-3
Ground
(Radio)
B-2
~
~
Rear
window
defogger
timer
3
8
.
Electrical
Wiring
Harness
andGround
Point

5
.
INSTRUMENT
PANEL
WIRING
HARNESS
AND
GROUND
POINT

e
LHD
model

[D805]

1
I
2
I
3

A

B

C

1
2
3

4

4

B6M0848A

A

B
C

When inspecting #2 and #4 cylinders;
(1) Disconnect battery cables, and then remove bat-
tery and battery carrier.
(2) Disconnect washer motor connectors.
(3) Disconnect rear window glass washer hose from
washer motor, then plug connection with a suitable cap.
(4) Remove the two bolts which holds washer tank,
then secure the tank away from working area.
(5) Disconnect spark plug cords from spark plugs (#2
and #4 cylinders).
(6) Remove under cover (LH).
(7) Place suitable container under the vehicle.
(8) Disconnect PCV hose from rocker cover (LH).
(9) Remove bolts, then remove rocker cover (LH).
B2M1228A
5) Set #1 cylinder piston to top dead center of compres-
sion stroke by rotating crankshaft pulley clockwise.
NOTE:
When arrow mark on camshaft sprocket (RH) comes
exactly to the top, #1 cylinder piston is brought to the top
dead center of compression stroke.
B2M1229A
6) Measure #1 cylinder valve clearance by using thickness
gauge.
CAUTION:

Insert the thickness gauge in as horizontal a direc-
tion as possible with respect to the valve stem end
face.

Measure exhaust valve clearances while lifting-up
the vehicle.
Valve clearance:
Intake: 0.20±0.02 mm (0.0079±0.0008 in)
Exhaust: 0.25±0.02 mm (0.0098±0.0008 in)
7) If necessary, adjust the valve clearance. [07B1].>
10
2-2
7. Valve Clearance

1. General Precaution
1) Remove or install engine and transmission in an area
where chain hoists, lifting devices, etc. are available for
ready use.
2) Be sure not to damage coated surfaces of body panels
with tools or stain seats and windows with coolant or oil.
Place a cover over fenders, as required, for protection.
3) Prior to starting work, prepare the following:
Service tools, clean cloth, containers to catch coolant and
oil, wire ropes, chain hoist, transmission jacks, etc.
4) Lift-up or lower the vehicle when necessary. Make sure
to support the correct positions. (Refer to Chapter 1-3
“General Information”.)
7
2-11SERVICE PROCEDURE
1. General Precaution

G3M0489
2) Install the washer and differential bevel gear to the dif-
ferential case (LH). Then put the case over the differential
case (RH), and connect both cases.
3) Install the crown gear and secure by tightening the bolt.
Standard tightening torque:
62±5 N⋅m (6.3±0.5 kg-m, 45.6±3.6 ft-lb)
G3M0491
4) Measurement of backlash (Selection of washer)
Measure the gear backlash with ST1 and ST2, and insert
ST2 through the access window of the case.
ST1 498247001 MAGNET BASE
ST2 498247100 DIAL GAUGE
Standard value:
0.13—0.18 mm (0.0051—0.0071 in)
NOTE:
Measure the backlash by applying a pinion tooth between
two bevel gear teeth.
G3M0492
5) Install the speedometer drive gear. Then force-fit the
taper roller bearing with a press and ST.
ST 398487700 DRIFT
CAUTION:
Be sure to position correctly the locking end of the
speedometer drive gear.
108
3-2SERVICE PROCEDURE
14. Differential Case Assembly

G3M0489
2) Install the washer and differential bevel gear to the dif-
ferential case (LH). Then put the case over the differential
case (RH), and connect both cases.
3) Install the crown gear and secure by tightening the bolt.
Standard tightening torque:
62±5 N⋅m (6.3±0.5 kg-m, 45.6±3.6 ft-lb)
G3M0491
4) Measurement of backlash (Selection of washer)
Measure the gear backlash with ST1 and ST2, and insert
ST2 through the access window of the case.
ST1 498247001 MAGNET BASE
ST2 498247100 DIAL GAUGE
Standard value:
0.13—0.18 mm (0.0051—0.0071 in)
NOTE:
Measure the backlash by applying a pinion tooth between
two bevel gear teeth.
G3M0492
5) Install the speedometer drive gear. Then force-fit the
taper roller bearing with a press and ST.
ST 398487700 DRIFT
CAUTION:
Be sure to position correctly the locking end of the
speedometer drive gear.
108
3-2SERVICE PROCEDURE
14. Differential Case Assembly

G3M0489
2) Install the washer and differential bevel gear to the dif-
ferential case (LH). Then put the case over the differential
case (RH), and connect both cases.
3) Install the crown gear and secure by tightening the bolt.
Standard tightening torque:
62±5 N⋅m (6.3±0.5 kg-m, 45.6±3.6 ft-lb)
G3M0491
4) Measurement of backlash (Selection of washer)
Measure the gear backlash with ST1 and ST2, and insert
ST2 through the access window of the case.
ST1 498247001 MAGNET BASE
ST2 498247100 DIAL GAUGE
Standard value:
0.13—0.18 mm (0.0051—0.0071 in)
NOTE:
Measure the backlash by applying a pinion tooth between
two bevel gear teeth.
G3M0492
5) Install the speedometer drive gear. Then force-fit the
taper roller bearing with a press and ST.
ST 398487700 DRIFT
CAUTION:
Be sure to position correctly the locking end of the
speedometer drive gear.
108
3-2SERVICE PROCEDURE
14. Differential Case Assembly