automatic SUBARU TRIBECA 2009 1.G Service User Guide

PS-2
General Description
POWER ASSISTED SYSTEM (POWER STEERING)
1. General Description
A: SPECIFICATION
Whole system
Minimum turning radius m (ft) 5.7 (18.7)
Steering angleInner wheel 37.0°±1.5°
Outer wheel 32.0°±1.5
Steering wheel diameter mm (in) 375 (14.76)
Lock to lock turn 3.44
Gearbox
Ty p e R a c k a n d P i n i o n , I n t e g r a l
Backlash 0 (Automatic adjusting)
Va l ve ( Po w e r s t e e r i n g s y s t e m ) R o t a r y va l ve
Pump
(Power steering
system)
Ty p e Va n e p u m p
Oil tank Installed on body
Specific outputcm3 (cu in)/rev.9.6 (0.586)
Relief pressurekPa (kg/cm2, psi)8,800 — 9,400 (90 — 96, 1,276 — 1,363)
Hydraulic fluid control Engine RPM sensitive
Hydraulic fluid2(US qt, Imp qt)1,000 rpm: 7.0 (7.4, 6.2)
3,000 rpm: 6.0 (6.3, 5.3)
RPM Range rpm 500 — 8,600
Direction of rotation Clockwise
Hydraulic oil
(Power steering
system)
Description ATF DEXRON III or equivalent
Capacity
2(US qt, Imp qt)
Oil tank 0.2 (0.2, 0.2)
Whole system 0.9 (1.0, 0.8)
Steering wheel Free play mm (in) 17 (0.67)
Steering shaftClearance between the steering wheel and
column covermm (in) 3.0 (0.12)
Steering gear-
box
(Power steering
system)
Sliding resistance N (kgf, lb)
400 (41, 90) or less
Difference between right and left sliding resistance:
Less than 20%
Rack shaft play in
the radial direction
Right–turn steering mm (in) 0.19 (0.0075) or less
Left–turn steering mm (in)Horizontal movement: 0.6 (0.024) or less
Ve r t i c a l m o v e m e n t : 0 . 4 ( 0 . 0 1 6 ) o r l e s s
Input shaft playIn radial direction mm (in) 0.18 (0.0071) or less
In axial direction mm (in) 0.27 (0.0106) or less
Rotation resistance N (kgf, lb)
Maximum allowable value: 10.5 (1.07, 2.36) or less
Difference between right and left sliding resistance:
Less than 20%
Oil Pump
(Power steering
system)
Pulley shaftRadial play mm (in) 0.2 (0.008) or less
Axial play mm (in) 0.6 (0.024) or less
PulleyDitch deflection mm (in) 1.0 (0.039) or less
Rotation resistance N (kgf, lb) 9.22 (0.94, 2.07) or less
Regular pressure (Unloaded)kPa (kg/cm2, psi)981 (10, 142) or less
Steering wheel
effort (Power
steering sys-
tem)
At standstill with engine idling on paved road N (kgf, lb) 29.4 (3.0, 6.6) or less
At standstill with engine stalled on paved
roadN (kgf, lb) 294.2 (30, 66.2) or less

PS-39
Pipe Assembly
POWER ASSISTED SYSTEM (POWER STEERING)
C: INSPECTION
Check all disassembled parts for wear, damage or other problems. Repair or replace the defective parts as
necessary.
CAUTION:
Although the surface layer materials of rubber hoses have excellent weathering resistance, heat re-
sistance and resistance for low temperature brittleness, they are likely to be damaged chemically by
brake fluid, battery electrolyte, engine oil and automatic transmission fluid and their service lives are
to be very shortened. Wipe off hoses immediately if any of these come into contact with the hoses.
Since resistances for heat or low temperature brittleness are gradually declining according to time
accumulation of hot or cold conditions for the hoses and their service lives are shortening accord-
ingly, it is necessary to perform careful inspection frequently when the vehicle is used in hot weather
areas, cold weather areas and a driving condition in which many steering operations are required in
short time.
Particularly continuous work of relief valve over 5 seconds causes to reduce service lives of the hos-
es, the oil pump, the fluid, etc. due to over heat.
Par t Maintenance par ts Corrective action
Pipe
•O–ring fitting surface damage
•Nut damage
•Pipe damage
Replace with a new part.
Clamp • Loose clamps Replace with a new part.
Hose
•Flare surface damage
•Flare nut damage
•Outer surface cracks
•Outer surface wear
•Clip damage
•End coupling or adapter for deformation
Replace with a new part.
Tr o u b l e P o s s i b l e c a u s e C o r r e c t i v e a c t i o n
Pressure hose burst
Excessive holding time of relief status Instruct customers.
Malfunction of the relief valve Replace the oil pump.
Poor cold character istic of fluid R eplace fluid.
Disconnection of the return
hose
Improper connection Repair.
Loosening of the clip Retighten.
Poor cold character istic of fluid R eplace fluid.
Fluid slightly leaking out of
hose
Wrong layout, tensioned Replace the hose.
Excessive play of engine due to deterioration of
engine mounting rubberReplace the parts if defective.
Improper stop position of pitching stopper Replace the parts if defective.
Crack on hose
Excessive holding time of relief statusReplace.
Instruct customers.
Excessive tightening torque for return hose clip Replace.
Power steer ing fluid, engine oil, electrolyte adhere
on the hose surface
Replace.
Be careful during service work.
To o m a n y u s e s i n e x t r e m e l y c o l d w e a t h e rReplace.
Instruct customers.

CO(H6DO)-19
Radiator
COOLING
14) Tighten the bolts on the lower side of the radia-
tor stay.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
15) Lower the vehicle.
16) Connect the ground cable to battery.
17) Fill engine coolant.
COOLANT, REPLACEMENT, Engine Coolant.>
18) Check the ATF level and replenish it if neces-
sary.
mission Fluid.>
19) Lift-up the vehicle.
20) Install the under cover.
21) Lower the vehicle.
22) Install the front upper cover.
23) Install the air intake duct. INSTALLATION, Air Intake Duct.>
24) Install the collector cover.
C: INSPECTION
1) Remove the radiator cap, fill the radiator with en-
gine coolant, and then install the tester to the instal-
lation position of cap.
2) Apply a pressure of 157 kPa (1.6 kg/cm2, 23 psi)
to the radiator and check the following points:
•Leakage from the radiator or its vicinity
•Leakage from the hose or its connections
CAUTION:
•Engine should be turned off.
•Wipe engine coolant from check points in ad-
vance.
•Be careful of the spurt of engine coolant
when removing the tester.
•Be careful not to deform the filler neck of ra-
diator when installing and removing the tester.
CO-02175CO-00127

ME(H6DO)-19
General Description
MECHANICAL
18482AA010 CARTRIDGE Troubleshooting for electrical system.
22771AA030 SUBARU
SELECT MONI-
TOR KIT
Tr o u b l e s h o o t i n g f o r e l e c t r i c a l s y s t e m .
18233AA000 PISTON PIN
SNAP RING PLI-
ERS
Used for removing and installing snap ring of pis-
ton pin.
498277200 STOPPER SET Used for installing automatic transmission assem-
bly to engine.
42099AE000 CONNECTOR
REMOVER
Used for disconnecting quick connector of the
engine compartment.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST18482AA010
ST22771AA030
ST18233AA000
ST-498277200
ST42099AE000

ME(H6DO)-22
Idle Speed
MECHANICAL
3. Idle Speed
A: INSPECTION
1) Before checking the idle speed, check the fol-
lowing item:
(1) Check the air cleaner element is free from
clogging, ignition timing is correct, spark plugs
are in good condition, and hoses are connected
properly.
(2) Check the malfunction indicator light does
not illuminate.
2) Idle the engine.
3) Stop the engine, and turn the ignition switch to
OFF.
4) Insert the cartridge to Subaru Select Monitor.
5) Connect the Subaru Select Monitor to data link
connector.
6) Turn the ignition switch to ON and Subaru Select
Monitor switch to ON.
7) Select {Each System Check} in Main Menu.
8) Select {Engine} in Selection Menu.
9) Select {Current Data Display & Save} in Engine
Control System Diagnosis.
10) Select {Data Display} in Data Display Menu.
11) Start the engine, and read the engine idle
speed.
12) Check the idle speed when no-loaded. (Head-
light, heater fan, rear defroster, radiator fan, A/C
and etc. are OFF)
Idle speed [No load and gears in neutral]:
650±50 rpm
13) Check the idle speed when loaded. (Turn the A/
C switch to “ON” and operate the compressor for at
least one minute before measurement.)
Idle speed [A/C ON and gears in neutral]:
770±50 rpm
NOTE:
Idle speed cannot be adjusted manually, because
the idle speed is automatically adjusted. If the pre-
scribed idle speed cannot be maintained, refer to
General On-board Diagnosis Table under “Engine
Control System”. sic Diagnostic Procedure.>

ME(H6DO)-31
V-belt
MECHANICAL
9. V-belt
A: REMOVAL
1) Install the tool to belt tension adjuster assembly
installation bolt.
2) Rotate the tool clockwise and loosen the V-belt
to remove.
3) Remove the V-belt cover.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Replace the V-belt, if cracks, fraying or wear is
found.
2) Make sure that the V-belt automatic belt tension
indicator (A) is within the range (D).
(1) Power steering oil pump pulley
(2) Belt tension adjuster ASSY
(3) Crank pulley
(4) A/C compressor
(5) Belt idler
(6) Generator
ME-00473
(1)(6)
(4)
(5)(2)
(3)ME-00474
(A) Indicator
(B) Generator
(C) Power steering oil pump pulley
(D) Service limit
(B)
(A)
(D)
(C)
ME-00475

ME(H6DO)-38
Engine Assembly
MECHANICAL
20) Install the reservoir tank.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
21) Connect the following hoses.
(1) Fuel delivery hose and evaporation hose
(2) Heater inlet and outlet hoses
(3) Brake booster vacuum hose
22) Connect the following connectors.
(1) Engine harness connectors
(2) Generator connector and terminal
(3) A/C compressor connector
(4) Power steering switch connector
23) Connect the engine ground terminal.
Tightening torque:
14 N·m (1.4 kgf-m, 10.1 ft-lb)
24) Install the A/C pressure hoses.

25) Install the V-belts. STALLATION, V-belt.>
26) Install the radiator to vehicle. CO(H6DO)-17, INSTALLATION, Radiator.>
27) Install the battery to vehicle. SC(H6DO)-25, REMOVAL, Battery.>
28) Fill engine coolant.
COOLANT, REPLACEMENT, Engine Coolant.>
29) Check the ATF level and replenish it if neces-
sary.
mission Fluid.>
30) Charge the A/C system with refrigerant. to AC-21, PROCEDURE, Refrigerant Charging
Procedure.>
31) Install the engine front cover.
32) Install the air intake duct, air cleaner case and
air intake chamber. LATION, Air Intake Duct.> INSTALLATION, Air Cleaner Case.> IN(H6DO)-6, INSTALLATION, Air Intake Cham-
ber.>
33) Install the collector cover.
34) Change the bolt mounting position from (B) to
(A), then close the front hood.
35) Lower the vehicle from the lift.
C: INSPECTION
1) Check the pipes and hoses are installed firmly.
2) Check the engine coolant and ATF are at speci-
fied levels.
3) Start the engine and check for leaks of fuel, ex-
haust gas, engine coolant, etc. Also check for noise
and vibrations.
ME-02657
ME-02654
ME-00476
ME-02663
(A)
(B)

PM-3
Schedule
PERIODIC MAINTENANCE SERVICES
2. Schedule
A: MAINTENANCE SCHEDULE 1
Symbols used:
R: Replace
I: Inspection
(R) or (I): Recommended service for safe vehicle operation.
NOTE:(1) This inspection is not required to maintain emission warranty eligibility and it dose not affect the manufacturer's obligations under
EPA's in-use compliance program.
(2) When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.
(3) ATF filter is maintenance free part. ATF filter needs replacement, when it has physically rust, damaged or ATF leaked.
(4) A tire should be replaced when the tread wear indicator appears as a solid band across the tread. The indicators appear when
the remaining tread has been worn to 1.8 mm (0.071 in) or less.
(5) When the A/C filter is mounted
Maintenance interval
[Number of months or km (miles), whichever occurs first]
Months 3 7.51522.53037.54552.56067.575Continued in
the table below.Remarks× 1,000 km 4.8 12 24 36 48 60 72 81.4 96 108 120
× 1,000 miles 3 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
1Engine oil R R R R R R R R R R R
2Engine oil filter R R R R R R R R R R R
3Spark plug R R
4Drive belt(s) I I
6Fuel line (I) (I) Note (1)
7Air cleaner element R R Note (2)
8Cooling system I I
9Engine coolant R R
10 Automatic transmis-
sion fluid
I I Note (3)
11 Front & rear differential
oil
I I
12 Brake line I I I I I
13 Brake fluid R R
14 Disc brake pad and
disc
I I I I I
15 Parking brake I I I I I
16 Suspension I I I I I
17 Wheel bearing (I)
18 Axle boots and joints I I I I I
19 Tire rotation I I I I I I I I I I Note (4)
20 Steering system
(Power steering)
I I I I I
21 SRS airbag system Inspect every 10 years
22 A/C filter Replace every 24 months or 24,000 km (15,000 miles). Note (5)

PM-4
Schedule
PERIODIC MAINTENANCE SERVICES
Symbols used:
R: Replace
I: Inspection
(R) or (I): Recommended service for safe vehicle operation.
NOTE:(1) This inspection is not required to maintain emission warranty eligibility and it dose not affect the manufacturer's obligations under
EPA's in-use compliance program.
(2) When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.
(3) ATF filter is maintenance free part. ATF filter needs replacement, when it has physically rust, damaged or ATF leaked.
(4) A tire should be replaced when the tread wear indicator appears as a solid band across the tread. The indicators appear when
the remaining tread has been worn to 1.8 mm (0.071 in) or less.
(5) When the A/C filter is mounted
Maintenance interval
[Number of months or km (miles), whichever occurs first]
Months Continued from
the table above.
82.5 90 97.5 105112.5120127.5135142.5150
Remarks× 1,000 km 132 144 156 168 180 192 204 216 228 240
× 1,000 miles 82.5 90 97.5 105112.5120127.5135142.5150
1Engine oil R R R R R R R R R R
2Engine oil filter R R R R R R R R R R
3Spark plug R R R
4Drive belt(s) I R I
5Camshaft drive belt I R I
6Fuel line (I) I (I) Note (1)
7Air cleaner element R R R Note (2)
8Cooling system I I I
9Engine coolant R R R
10 Automatic transmis-
sion fluid
I I INote (3)
11 Front & rear differential
oil
I I I
12 Brake line I I I I I
13 Brake fluid R R R
14 Disc brake pad and
disc
I I I I I
15 Parking brake I I I I I
16 Suspension I I I I I
17 Wheel bearing (I) (I)
18 Axle boots and joints I I I I I
19 Tire rotation I I I I I I I I I I Note (4)
20 Steering system
(Power steering)
I I I I I
21 SRS airbag system Inspect every 10 years
22 A/C filter Replace every 24 months or 24,000 km (15,000 miles). Note (5)

PM-5
Schedule
PERIODIC MAINTENANCE SERVICES
B: MAINTENANCE SCHEDULE 2
ItemMaintenance
interval
Repeat short
distance drive
Repeat
rough/muddy
road drive
Extremely
cold weather
area
Salt or other
corrosive
used or
coastal area
High humid-
ity or moun-
tain area
Repeat tow-
ing trailer
Engine oil 3.75 months R R R
6,000 km
3,750 miles
Engine oil filter 3.75 months R R R
6,000 km
3,750 miles
Fuel line 7.5 months I
12,000 km
7,500 miles
Automatic trans-
mission fluid
15 months R
24,000 km
15,000 miles
Fr o nt & r ea r
differential oil
15 months R
24,000 km
15,000 miles
Brake line 7.5 months I
12,000 km
7,500 miles
Brake fluid 15 months R
24,000 km
15,000 miles
Disc brake pad
and disc
15 months I I I I
24,000 km
15,000 miles
Par king brake 15 months I I I I
24,000 km
15,000 miles
Suspension 7.5 months I I I
12,000 km
7,500 miles
Axle boots and
joints
7.5 months I I I I I
12,000 km
7,500 miles
Steering system
(Power steering)
7.5 months I I I
12,000 km
7,500 miles