Diff id SUBARU TRIBECA 2009 1.G Service Owner's Guide

DI-10
General Description
DIFFERENTIALS
499277200 INSTALLER Used for installing the front bearing cone.
18758AA000 PULLER Used for removing side bearing cup.
18678AA000 DUMMY SHAFT Used for adjusting pinion height and preload.
18831AA010 DIFFERENTIAL
CARRIER GAUGE
Used for adjusting pinion height.
18630AA010 WRENCH ASSY Used for removing and installing the side oil seal
holder.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-499277200
ST18758AA000
ST18678AA000
ST18831AA010
ST18630AA010

DI-11
General Description
DIFFERENTIALS
2. GENERAL TOOL
498447100 INSTALLER Used for installing the oil seal.
399520105 SEATS • Used for removing the side bearing cone.
•Used with PULLER SET (899524100).
TOOL NAME REMARKS
Tr a n s m i s s i o n j a c k U s e d f o r a s s e m b l y / d i s a s s e m b l y o f t h e r e a r d i f f e r e n t i a l .
Puller Used for removing the side bearing retainer.
Thickness gauge Used for measuring clearance.
Hexagon wrench Used for installing and removing the filler and drain plug.
Tire lever Used for removing the front drive shaft.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-498447100
ST-399520105

DI-12
Differential Gear Oil
DIFFERENTIALS
2. Differential Gear Oil
A: INSPECTION
1) Remove the filler plug, and then check the gear
oil. Replace the gear oil if it is contaminated or de-
teriorated. ential Gear Oil.>
2) Check that the gear oil level is up to the bottom
of the filler plug hole. If the level is low, refill up to
the bottom of filler plug.
B: REPLACEMENT
1) Jack–up the vehicle and support it with rigid
racks.
2) Remove the oil drain plug and filler plug, and
drain the gear oil.
CAUTION:
Be careful not to burn your hands, because
gear oil becomes extremely hot after running.
3) Tighten the oil drain plug.
NOTE:
Use a new metal gasket.
Tightening torque:
29 N·m (3.0 kgf-m, 21.7 ft-lb)
4) Fill the differential carrier with gear oil to the bot-
tom of filler plug.
NOTE:
Carefully refill oil while watching the level. Exces-
sive or insufficient oil must be avoided.
Recommended gear oil:
scription.>
Oil capacity:
0.8 2(0.8 US qt, 0.7 Imp qt)
5) Install the filler plug.
NOTE:
Use a new metal gasket.
Tightening torque:
29 N·m (3.0 kgf-m, 21.7 ft-lb)
(A) Filler plug
(B) Drain plug
(A) Filler plug
(B) Drain plug
(B)DI-00355
(A)
(A)
DI-00357
(B)
(A) Filler plug
(B) Drain plug
(B)DI-00355
(A)

DI-13
Front Differential Assembly
DIFFERENTIALS
3. Front Differential Assembly
A: NOTE
Regarding the front differential, refer to the “5AT”
section. bly.>

DI-14
Rear Differential (VA–type)
DIFFERENTIALS
4. Rear Differential (VA–type)
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Release the parking brake.
3) Jack-up the vehicle.
4) Remove the rear exhaust pipe and muffler.
Pipe.>
5) Remove the heat shield cover.
6) Remove the propeller shaft.

7) Remove the connector from the rear differential
oil temperature switch.
8) Prepare the transmission jack and band.
9) Remove the DOJ of rear drive shaft from rear dif-
ferential.
10) Remove the nuts which hold the rear differen-
tial front member.
11) Support the rear differential with the transmis-
sion jack.
12) Loosen the self-lock nuts which hold the rear
differential to rear crossmember.
AT-03243
DI-00471
DI-00268
(A) Tire lever
(B) Bolt
DI-00472
(A)
(B)
DI-00358
DI-00473
DI-00269

DI-15
Rear Differential (VA–type)
DIFFERENTIALS
13) Remove the rear differential front member.
14) Secure the rear differential using band.
15) Remove the self-lock nuts which hold the rear
differential to rear crossmember.
16) Remove the air breather hose from the sub
frame.
17) Remove the rear differential stud bolt from rear
crossmember bushing.
NOTE:
When removing the stud bolt, carefully adjust the
angle and location of transmission jack and jack
stand, if necessary
18) Pull out the axle shaft from rear differential.
NOTE:
If it is difficult to remove the axle shaft from rear dif-
ferential, remove it using tire lever.
19) Lower the transmission jack.
20) Secure the rear drive shaft to lateral link using
wire.
21) Remove the rear differential member plate from
rear differential.
B: INSTALLATION
1) Insert the rear differential member plate into rear
differential.
2) Set the rear differential to transmission jack.
NOTE:
Secure the rear differential to transmission jack us-
ing band.
3) Install the ST to rear differential.
ST 28099PA090 OIL SEAL PROTECTOR
DI-00474
DI-00276
DI-00277
(A) Rear differential member plate
(A) Rear differential member plate
DI-00475
(A)
DI-00475
(A)
DI-00476
ST

DI-16
Rear Differential (VA–type)
DIFFERENTIALS
4) Insert the spline shaft until the spline portion
comes inside the side oil seal.
ST 28099PA090 OIL SEAL PROTECTOR
5) Remove ST from rear differential.
ST 28099PA090 OIL SEAL PROTECTOR
6) Push the rear differential to insert the axle shaft
into rear differential.
7) Adjust the transmission jack, if necessary, and
insert the rear differential stud bolt into rear cross-
member bushing properly.
8) After inserting the rear differential stud bolt into
the rear crossmember bushing, lift up the transmis-
sion jack and align the rear differential to the its at-
tachment position.
9) Tighten a new self-locking nut temporarily to rear
crossmember.
10) Remove the band from rear differential. Lift up
the rear differential until the rear differential is sep-
arated from the transmission jack.
11) Install the rear differential front member with a
new self-locking nut.
Tightening torque:
T1: 65 N·m (6.6 kgf-m, 48 ft-lb)
T2: 110 N·m (11.2 kgf-m, 81 ft-lb)
DI-00289
ST
DI-00281
DI-00393
DI-00283
DI-00269
DI-00284
T2
T1

DI-17
Rear Differential (VA–type)
DIFFERENTIALS
12) Tighten the self-locking nut.
Tightening torque:
70 N·m (7.1 kgf-m, 51 ft-lb)
13) Lower the transmission jack.
14) Install the air breather hose to the sub frame.
15) Install the propeller shaft.

16) Install the heat shield cover.
17) Install the rear exhaust pipe and muffler.
C: DISASSEMBLY
To detect the real cause of trouble, inspect the fol-
lowing items before disassembling.
•Tooth contact and backlash between hypoid driv-
en gear and drive pinion
•Total preload of drive pinion
1) Remove the air breather hose.
2) Set the ST on vise and install the differential as-
sembly to ST.
ST 398217700 ATTACHMENT SET
3) Drain the gear oil by removing the plug.
4) Remove the rear differential oil temperature
switch.
5) Remove the rear cover by loosening retaining
bolts.
6) Remove the lock plate RH and LH.
7) Remove the holder RH and LH with ST.
ST 18630AA010 WRENCH ASSY
8) Pull out the differential case assembly from dif-
ferential carrier.
NOTE:
Be careful so that the teeth do not to hit against the
case.
DI-00269
STDI-00363
DI-00388
DI-00364
ST
DI-00365
DI-00366

DI-18
Rear Differential (VA–type)
DIFFERENTIALS
9) Remove the bearing race from holder RH and
LH with ST and press.
ST 18758AA000 PULLER
NOTE:
•Make sure the bolt of puller turn manually.
•Set the puller so that its claws catch the groove of
holder.
10) Remove the oil seal from holder RH and LH us-
ing screwdriver.
NOTE:
Perform this operation only when changing oil seal.
11) Extract the bearing cone with ST1, ST2 and
ST3
NOTE:
•Do not attempt to disassemble the parts unless
necessary.
•Never mix up the RH and LH bearing races and
cones.
ST1 498077000 REMOVER
ST2 399520105 SEATS
ST3 899864100 REMOVER
12) Remove the hypoid driven gear by loosening
hypoid driven gear bolts.
13) Remove the self-locking nut while holding the
companion flange with ST.
ST 498427200 FLANGE WRENCH
(A) Groove
(B) Claw
(A) Holder
ST
DI-00367
ST
(A)
(B)
(A)
ST
DI-00368
DI-00369
DI-00370
ST1
ST2
ST3
DI-00371
DI-00372
ST

DI-19
Rear Differential (VA–type)
DIFFERENTIALS
14) Extract the companion flange with a puller.
15) Removes the drive pinion shaft.
16) Remove the rear bearing cone from drive pin-
ion by supporting the cone with ST.
NOTE:
Place the replacer so that its center-recessed side
faces the pinion gear.
ST 398517700 REPLACER
17) Remove the front oil seal from differential carri-
er using screwdriver.
18) Remove the pilot bearing, front bearing cone
and collar.
19) When replacing the bearings, hit out the front
bearing cup and rear bearing cup in this order out of
case using a brass bar.
D: ASSEMBLY
NOTE:
•Assemble in the reverse order of disassembly.
•Check and adjust each part during assembly.
•Use a new gasket.
•Keep the shims and washers in order, so that
they are not improperly installed.
•Thoroughly clean the surfaces on which the
shims, washers and bearings are to be installed.
•Apply gear oil when installing the bearings and
thrust washers.
•Be careful not to mix up the RH and LH bearing
races.
•Replace the oil seal with a new one at every dis-
assembly. Apply grease to the lips when installing
the oil seal.
•Be careful not to mix up the differential oil seal
RH and LH.
(A) Companion flange
(B) Puller
(A) Pilot bearing
(B) Collar
(C) Front bearing
(D) Rear bearing cup
(B)
(A)
DI-00394
DI-00373
ST
(B)(A)(C)(D)
DI-00374
(A) 2 cutout portions along diagonal lines
(B) Tap alternately with brass bar.
(B)
(A)
DI-00077
DI-00078