Transfer case SUBARU TRIBECA 2009 1.G Service Workshop Manual

TC-2
General Description
TRANSFER CASE
1. General Description
A: NOTE
For inspection, refer to the 5AT section.

TC-3
Transfer Clutch
TRANSFER CASE
2. Transfer Clutch
A: NOTE
For removal, installation and inspection, refer to
“5AT” section.

TC-4
Extension Case
TRANSFER CASE
3. Extension Case
A: NOTE
For removal, installation and inspection, refer to
“5AT” section.

TC-5
Oil Seal
TRANSFER CASE
4. Oil Seal
A: NOTE
For inspection, refer to the 5AT section.
to 5AT-45, Differential Side Retainer Oil Seal.>

TC-6
Center Differential Carrier
TRANSFER CASE
5. Center Differential Carrier
A: NOTE
For removal, installation and inspection, refer to
“5AT” section.

TC-7
Reduction Driven Gear
TRANSFER CASE
6. Reduction Driven Gear
A: NOTE
For removal, installation and inspection, refer to
“5AT” section.

TC-8
Transfer Clutch Pressure Test
TRANSFER CASE
7. Transfer Clutch Pressure
Test
A: NOTE
For inspection, refer to the 5AT section.

5AT-11
General Description
AUTOMATIC TRANSMISSION
8. TRANSFER CASE, EXTENSION CASE & REDUCTION GEAR
AT-03247
(45)
(47)
(48)
(46)(43)
(44)
(10)
(12)(13)
(15)
(14)
(4)
(3)
(6)
(5)
(7)
(8)(9)
(11)
(2)
(18)
(20)
(34)
(33)
(32)
(35)
(37)
(36)
(38)
(40)
(42)
(41)(21)(22)(23)(24)(25)
(26)
(27)
(28)
(29)
(30)
(31)
(19)
(17)
(16)
(1)
(39)
(49)

5AT-12
General Description
AUTOMATIC TRANSMISSION
(1) Seal ring (18) Transfer clutch hub (34) Reduction driven gear
(2) Reduction gear shim (19) Transfer clutch plate (35) Snap ring
(3) Ball bearing (20) Driven plate No. 3. (36) Ball bearing
(4) Snap ring (21) Ball bearing (37) Shim
(5) Planetary pinion washer (22) Rear drive shaft shim (38) Shim
(6) Needle bearing (23) Revolution gear (39) Extension case
(7) Spacer (24) Snap ring (40) Transmission hanger
(8) Pinion gear (25) Clutch spring retainer (41) Oil seal
(9) Washer (26) Return spring (42) Dust cover
(10) Planetary carrier ASSY (27) Spring retainer (43) Taper roller bearing
(11) Planetary pinion shaft ASSY (28) Pressure plate (44) Drive pinion shim
(12) Snap ring (29) Ball bearing (45) Oil seal
(13) Thrust bearing (30) O-ring (46) Drive pinion collar
(14) Intermediate shaft (31) D-ring (47) O-ring
(15) Thrust washer (32) Drive pinion shaft (48) Lock nut
(16) Rear drive shaft (33) Ball bearing (49) O-ring
(17) Ball bearing

5AT-63
Extension Case
AUTOMATIC TRANSMISSION
24.Extension Case
A: REMOVAL
1) Remove the transmission assembly.
sion Assembly.>
2) Remove the rear vehicle speed sensor.
3) Remove the extension case.
B: INSTALLATION
1) Attach the selected reduction driven gear shim
to end surface of reduction driven gear with vase-
line. Driven Gear.>
2) Install the extension case.
NOTE:
Use a new gasket.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
3) Install the rear vehicle speed sensor.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
4) Install the transmission assembly.
Transmission Assembly.>
C: DISASSEMBLY
1) Take out the transfer clutch and multi-plate
clutch hub assembly by lightly tapping the end of
rear drive shaft.
NOTE:
Be careful not to damage the oil seal of the exten-
sion.
2) Remove the snap ring using the ST and press.
ST 18762AA000 COMPRESSOR SPECIAL
TOOL
3) Supply compressed air to remove the clutch pis-
ton.
4) Remove the dust cover from extension case.
5) Remove the oil seal from the extension case.
AT-03225
AT-03226
AT-03226
AT-03225
AT-03228
ST
AT-03229