fuel pump SUBARU TRIBECA 2009 1.G Service Workshop Manual

VDC-5
General Description
VEHICLE DYNAMICS CONTROL (VDC)
5. RELAY BOX
C: CAUTION
Please clearly understand and adhere to the follow-
ing general precautions. They must be strictly fol-
lowed to avoid any injury to the person doing the
work or people in the area.
1. OPERATION
•Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
•Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
•Keep the disassembled parts in order and pro-
tect them from dust and dirt.
•Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
the battery.
•Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
•Be careful not to burn yourself, because each
part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and
nuts to the specified torque.
•Place shop jacks or rigid racks at the specified
points.
2. OIL
When handling oil, follow the rules below to prevent
unexpected accidents.
•Prepare container and waste cloths when per-
forming work which oil could possibly spill. If oil
spills, wipe it off immediately to prevent from pene-
trating into floor or flowing outside, for environmen-
tal protection.
•Follow all government and local regulations con-
cerning waste disposal.
3. BRAKE FLUID
If brake fluid gets in your eyes or on your skin, do
the following:
•Wash eyes and seek immediate medical atten-
tion.
•Wash your skin with soap and then rinse thor-
oughly with water.
Follow all government and local regulations con-
cerning waste disposal.
(1) Relay box (4) Fuel safe relay (green)Tightening torque: N·m (kgf-m, ft-lb)
(2) Cover (5) Vacuum pump relay (black)T: 18 (1.8, 13.0)
(3) Motor relay (blue)

CO(H6DO)-30
Engine Cooling System Trouble in General
COOLING
12.Engine Cooling System Trouble in General
A: INSPECTION
Tr o u b l e P o s s i b l e c a u s e C o r r e c t i v e a c t i o n
Overheating
a. Insufficient engine coolantReplenish engine coolant, inspect for leakage, and
repair it if necessary.
b. De fe c ti ve t he r mo st a t Rep la c e.
c. Malfunction of water pump Replace.
d. Clogged engine coolant passage Clean.
e. Improper ignition timing
Inspect and repair ignition control system. EN(H6DO)(diag)-2, PROCEDURE, Basic Diagnostic
Procedure.>
f. Clogged or leaking radiator Clean, repair or replace.
g. Improper engine oil in engine coolant Replace engine coolant.
h. Air/fuel mixture ratio too lean
Inspect and repair the fuel injection system. EN(H6DO)(diag)-2, PROCEDURE, Basic Diagnostic
Procedure.>
i. Excessive back pressure in exhaust system Clean or replace.
j. Insufficient clearance between piston and cylinder Adjust or replace.
k. Slipping clutch Correct or replace.
l. Dragging brake Adjust.
m. Faulty transmission gear oil Replace.
n. Malfunction of radiator fanInspect the radiator fan relay, engine coolant tempera-
ture sensor or fan motor and replace them.
Over-coolinga. Ambient temperature extremely low Partly cover radiator front area.
b. De fe c ti ve t he r mo st a t Rep la c e.
Engine coolant
leaks
a. Loosened or damaged connecting units on hoses Correct or replace.
b. L ea k ag e f r o m wat e r pu mp Rep la c e.
c. Leakage from water pipe Correct or replace.
d. Leakage around cylinder head gasket Retighten cylinder head bolts or replace gasket.
e. Damaged or cracked cylinder head and crankcase Correct or replace.
f. Damaged or cracked ther mostat case Correct or replace.
g. Leakage from radiator Correct or replace.
Strange noise
a. Defective drive belt Replace.
b. De fe c ti ve ra di a t or fan Rep la c e.
c. Defective water pump bearing Replace water pump.
d. Defective water pump mechanical seal Replace water pump.

EN(H6DO)(diag)-5
General Description
ENGINE (DIAGNOSTICS)
3. General Description
A: CAUTION
1) Airbag system wiring harness is routed near the
ECM, main relay and fuel pump relay.
CAUTION:
•All airbag system wiring harnesses and con-
nectors are colored yellow. Do not use electri-
cal test equipment on these circuits.
•Be careful not to damage the airbag system
wiring harness when servicing the ECM, TCM,
main relay and fuel pump relay.
2) Never connect the battery in reverse polarity.
•The ECM will be destroyed instantly.
•The fuel injector and other parts will be dam-
aged.
3) Do not disconnect the battery terminals while the
engine is running.
A large counter electromotive force will be generat-
ed in the generator, and this voltage may damage
electronic parts such as ECM etc.
4) Before disconnecting the connectors of each
sensor and ECM, be sure to turn the ignition switch
to OFF. Perform the clear memory mode after con-
necting the connectors.
5) Poor contact has been identified as a primary
cause of this problem. Measure the voltage or re-
sistance of individual sensor or all electrical control
modules using a tapered pin with a diameter of less
than 0.64 mm (0.025 in). Do not insert the pin more
than 5 mm (0.20 in) into the part.
6) Remove the ECM from the located position after
disconnecting two cables on battery.
Otherwise, the ECM may be damaged.
CAUTION:
When replacing the ECM, be careful not to use
the wrong spec. ECM to avoid any damage on
the fuel injection system.
7) Connectors of each sensor in the engine com-
partment and the harness connectors on the en-
gine side and body side are all designed to be
waterproof. Even if the connectors are waterproof,
take care not to allow water to get into them when
washing the vehicle, or when servicing the vehicle
in rainy weather.
8) Use ECM mounting stud bolts as the grounding
point to chassis when measuring voltage and resis-
tance in the passenger compartment.
9) Use the engine ground terminal or engine as-
sembly as the grounding point to chassis when
measuring the voltage and resistance in engine
compartment.
10) Every MFI-related part is a precision part. Do
not drop them.
11) Observe the following cautions when installing
a radio in MFI equipped models.
CAUTION:
•The antenna must be kept as far apart as pos-
sible from control unit. (The ECM is located un-
der the steering column, inside of the
instrument panel lower trim panel.)
•The antenna feeder must be placed as far apart
as possible from the ECM and MFI harness.
•Carefully adjust the antenna for correct
matching.
•When mounting a large power type radio, pay
special attention to the three items mentioned
above.
•Incorrect installation of the radio may affect
the operation of ECM.
12) Release the pressure in the fuel system before
disconnecting the fuel hose. If engine starts during
this operation, run it until it stops.
13) For the model with ABS, the ABS warning light
may illuminate when performing driving test with
jacked-up or lifted-up condition, but this is not a
system malfunction. The reason for this is the
speed difference between the front and rear
wheels. After diagnosis of engine control system,
perform the ABS memory clear procedure of self-
diagnosis function.
B: INSPECTION
Before performing diagnostics, check the following
item which might affect engine problems.
1. BATTERY
1) Measure the battery voltage and specific gravity
of electrolyte.
Standard voltage: 12 V
Specific gravity: Above 1.260
2) Check the condition of the main and other fuses,
and harnesses and connectors. Also check for
proper grounding.
2. ENGINE GROUND
Make sure the engine ground terminal is properly
connected to engine.
EN-02473

EN(H6DO)(diag)-15
Electrical Component Location
ENGINE (DIAGNOSTICS)
(1) Inhibitor switch (4) Fuel pump relay (6) Radiator fan relay
(2) Fuel pump (5) Electronic throttle control relay (7) Starter
(3) Main relay
EN-03691(6)
(3)(2)
(7)
(1)(4) (5)
EN-00178EN-03692
(2)
EN-02544
(3)
(4)
(5)
EN-02489
(6)
EN-02490
(7)

EN(H6DO)(diag)-18
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
Manifold absolute pressure sen-
sorB134 6 3.5 — 4.8 1.1 — 1.9 —
Air flow sensor
Signal B135 26 0.74 0.3 — 4.5 —
Shield B135 35 0 0 —
Ground B135 34 0 0 —
Intake air temperature sensor B135 18 3.15 — 3.33 3.15 — 3.33Intake air tempera-
ture 25°C (75°F)
Fr o nt ox yg e n ( A / F)
sensor RH
Signal (+) B135 9 2.8 — 3.2 2.8 — 3.2 —
Signal (–) B135 8 2.4 — 2.7 2.4 — 2.7 —
Shield B135 1 0 0 —
Fr o nt ox yg e n ( A / F)
sensor heater RH
Signal 1 B136 3 12 — 14 — Waveform
Signal 2 B136 2 12 — 14 — Waveform
Fr o nt ox yg e n ( A / F)
sensor LH
Signal (+) B135 11 2.8 — 3.2 2.8 — 3.2 —
Signal (–) B135 10 2.4 — 2.7 2.4 — 2.7 —
Shield B135 1 0 0 —
Fr o nt ox yg e n ( A / F)
sensor heater LH
Signal 1 B135 7 12 — 14 — Waveform
Signal 2 B135 6 12 — 14 — Waveform
Rear oxygen sen-
sor RH
Signal B135 4 0 0 — 0.9 —
Shield B135 1 0 0 —
Rear oxygen sensor heater RH
signalB136 4 12 — 14 — Waveform
Rear oxygen sen-
sor LH
Signal B135 15 0 0 — 0.9 —
Shield B135 1 0 0 —
Rear oxygen sensor heater LH
signalB136 5 12 — 14 — Waveform
Immobilizer communication 1 B136 26 10 10 —
Immobilizer communication 2 B136 34 10 10 —
Fuel pump control
unit
Diagnosis
signalB135 33 10 — 13 13 — 14 —
Control B136 12 0 0 or 5 —
Brake switch 1 B135 20
When brake pedal is
depressed: 0
When brake pedal is
released: 10 — 13
When brake pedal is
depressed: 0
When brake pedal is
released: 13 — 14
—
Brake switch 2 B135 28
When brake pedal is
depressed: 10 — 13
When brake pedal is
released: 0
When brake pedal is
depressed: 13 — 14
When brake pedal is
released: 0
—
Cruise control command switch B135 24
When operating
nothing: 3.5 — 4.5
When operating
RES/ACC: 2.5 — 3.5
When operating SET/
COAST: 0.5 — 1.5
When operating
CANCEL: 0 — 0.5
When operating
nothing: 3.5 — 4.5
When operating
RES/ACC: 2.5 — 3.5
When operating SET/
COAST: 0.5 — 1.5
When operating
CANCEL: 0 — 0.5
—
Cruise control main switch B135 12ON: 0
OFF: 5
ON: 0
OFF: 5—
Oil flow control sole-
noid valve RH
Signal (+) B137 17 0 0.6 —
Signal (–) B137 16 0 0 —
Oil flow control sole-
noid valve LH
Signal (+) B137 15 0 0.6 —
Signal (–) B137 14 0 0 —
DescriptionConnector
No.
Te r m i n a l
No.
Signal (V)
ReferenceIgnition SW ON
(engine OFF)
Engine ON
(idling)

EN(H6DO)(diag)-27
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
4. READ CURRENT DATA FOR ENGINE (NORMAL MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type has been displayed.
4) On the «Engine Diagnosis» display screen, select the {Current Data Display/Save}, and then press the
[YES] key.
5) On the «Data Display Menu» screen, select the {Data Display} and press the [YES] key.
6) Using the scroll key, scroll the display screen up or down until the desired data is shown.
•A list of the support data is shown in the following table.
Description Display Unit of measure Note (at idling)
Engine load Engine load % 3.5%
Engine coolant temperature signal Coolant Temp. °C or °F≥ 75°C or 167°F (After
engine is warmed-up.)
A/F compensation 1 A/F Compensation 1 % 3.1%
A/F learning 1 A/F learning 1 % 0.0%
A/F compensation 2 A/F Compensation 2 % 4.7%
A/F learning 2 A/F learning 2 % 0.0%
Intake manifold absolute pressure Mani. Absolute PressuremmHg, kPa,
inHg or psig
200 — 300 mmHg, 26.7 —
40 kPa, 7.8 — 11.8 inHg or
3.8 — 5.8 psig
Engine speed signal Engine speed rpm 600 — 800 rpm
Meter vehicle speed signal Meter vehicle speed km/h or MPH 0 km/h or 0 MPH
Ignition timing signal Ignition timing deg 13 — 15 deg
Intake air temperature signal Intake air temperature °C or °F (Ambient air temperature)
Amount of intake air Mass Air Flow g/s or lb/m 3.8 g/s or 0.5 lb/m
Throttle opening angle signal Throttle valve angle % 1.2 — 1.6%
Fr o nt ox yg e n se n so r vo lt a g e val ue 1Fr o n t oxy ge n s en s or vol t ag e
value 1V0.035 V
Fr o nt ox yg e n se n so r vo lt a g e val ue 2Fr o n t oxy ge n s en s or vol t ag e
value 2V0.020 V
Battery voltage Battery Voltage V 12 — 14 V
Mass air flow voltage Mass air flow voltage V 1.1 — 1.2 V
Injection 1 pulse width Injection 1 pulse width ms 2.82 ms
Injection 2 pulse width Injection 2 pulse width ms 2.82 ms
Knock sensor compensation Knock correction deg 0 deg
Atmospheric pressure signal Atmospheric pressuremmHg, kPa,
inHg or psig(Atmospheric pressure)
Intake manifold relative pressureIntake manifold relative pres-
sure
mmHg, kPa,
inHg or psig
(Intake manifold absolute
pressure — atmospheric
pressure)
Acceleration opening angle signal Acceleration opening angle % 0%
Radiator fan output Radiator fan output % 0%
Purge control solenoid valve duty ratio CPC Duty % 0 — 3%
Generator duty ALT duty % 0%
Fuel pump duty Fuel pump duty % 33%
Va r i a b l e va l v e t i m i n g a d v a n c e a n g l e a m o u n t R V V T a d va n c e a n g l e a m o u n t R d e g 0 d e g
Va r i a b l e va l v e t i m i n g a d v a n c e a n g l e a m o u n t L V V T a d va n c e a n g l e a m o u n t L d e g 0 d e g
Oil flow control solenoid valve duty R OCV duty R % 9.4%
Oil flow control solenoid valve duty L OCV duty L % 9.4%
Oil flow control solenoid valve current R OCV current R mA 64 mA
Oil flow control solenoid valve current L OCV current L mA 64 mA
Fr o nt ox yg e n ( A / F) s en so r cu r r en t va l ue 1 A / F s en s or cu r r e nt va l ue 1 mA 0 . 0 m A
Fr o nt ox yg e n ( A / F) s en so r cu r r en t va l ue 2 A / F s en s or cu r r e nt va l ue 2 mA 0 . 0 m A
Fr o nt ox yg e n ( A / F) s en so r r es is t an ce val ue 1 A / F s en s or r e si st a nc e val u e 1Ω31 Ω

EN(H6DO)(diag)-35
Inspection Mode
ENGINE (DIAGNOSTICS)
11.Inspection Mode
A: PROCEDURE
When performing the diagnosis not listed in “List of Diagnostic Trouble Code (DTC)”, refer the item on the
drive cycle.
DTC Item On condition
P0011 Intake Camshaft Position Timing - Over-Advanced (Bank 1) —
P0016 Crankshaft Position - Camshaft Position Correlation (Bank 1) —
P0018 Crankshaft Position - Camshaft Position Correlation (Bank 2) —
P0021 Intake Camshaft Position Timing - Over-Advanced (Bank 2) —
P0031 HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —
P0032 HO2S Heater Control Circuit High (Bank 1 Sensor 1) —
P0037 HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —
P0038 HO2S Heater Control Circuit High (Bank 1 Sensor 2) —
P0051 HO2S Heater Control Circuit Low (Bank 2 Sensor 1) —
P0052 HO2S Heater Control Circuit High (Bank 2 Sensor 1) —
P0057 HO2S Heater Control Circuit Low (Bank 2 Sensor 2) —
P0058 HO2S Heater Control Circuit High (Bank 2 Sensor 2) —
P0077 Intake Valve Control Circuit High (Bank 1) —
P0083 Intake Valve Control Circuit High (Bank 2) —
P0102 Mass or Volume Air Flow Circuit Low Input —
P0103 Mass or Volume Air Flow Circuit High Input —
P0107 Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —
P0108 Manifold Absolute Pressure/Barometric Pressure Circuit High Input —
P0112 Intake Air Temperature Circuit Low Input —
P0113 Intake Air Temperature Circuit High Input —
P0117 Engine Coolant Temperature Circuit Low Input —
P0118 Engine Coolant Temperature Circuit High Input —
P0122 Throttle/Pedal Position Sensor/Switch “A” Circuit Low Input —
P0123 Throttle/Pedal Position Sensor/Switch “A” Circuit High Input —
P0131 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1) —
P0132 O2 Sensor Circuit High Voltage (Bank 1 Sensor 1) —
P0137 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 2) —
P0138 O2 Sensor Circuit High Voltage (Bank 1 Sensor 2) —
P0140 O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 2) —
P0151 O2 Sensor Circuit Low Voltage (Bank 2 Sensor 1) —
P0152 O2 Sensor Circuit High Voltage (Bank 2 Sensor 1) —
P0157 O2 Sensor Circuit Low Voltage (Bank 2 Sensor 2) —
P0158 O2 Sensor Circuit High Voltage (Bank 2 Sensor 2) —
P0160 O2 Sensor Circuit No Activity Detected (Bank 2 Sensor 2) —
P0182 Fuel Temperature Sensor “A” Circuit Low Input —
P0183 Fuel Temperature Sensor “A” Circuit High Input —
P0197 Engine Oil Temperature Sensor Circuit Low —
P0198 Engine Oil Temperature Sensor Circuit High —
P0222 Throttle/Pedal Position Sensor/Switch “B” Circuit Low Input —
P0223 Throttle/Pedal Position Sensor/Switch “B” Circuit High Input —
P0230 Fuel Pump Primary Circuit —
P0327 Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor) —
P0328 Knock Sensor 1 Circuit High Input (Bank 1 or Single Sensor) —
P0332 Knock Sensor 2 Circuit Low Input (Bank 2) —
P0333 Knock Sensor 2 Circuit High Input (Bank 2) —
P0335 Crankshaft Position Sensor “A” Circuit —
P0336 Crankshaft Position Sensor “A” Circuit Range/Performance —

EN(H6DO)(diag)-47
Compulsory Valve Operation Check Mode
ENGINE (DIAGNOSTICS)
13) Pressing the [NO] key completes the compul-
sory valve operation check mode. The display will
then return to the «Actuator ON/OFF Operation»
screen.
•A list of the support data is shown in the following
table.
NOTE:
•The following parts will be displayed but not
functional.
•For detailed operation procedure, refer to the
“SUBARU SELECT MONITOR OPERATION
MANUAL”.
Description Display
Compulsory fuel pump relay oper-
ation checkFuel Pump
Compulsory radiator fan relay
operation checkRadiator Fan Relay
Compulsory air conditioning relay
operation checkA/C Compressor Relay
Compulsory purge control sole-
noid valve operation checkCPC Solenoid
Compulsory drain valve operation
checkVe n t C o n t r o l S o l e n o i d
Display
EGR Solenoid
ASV Solenoid
FICD Solenoid
Pressure Switching Solenoid 1
Pressure Switching Solenoid 2
Wa st e g at e Con t r ol S ol e no i d
AAI Solenoid
Exhaust Bypass Valve Control Permit Flag
PCV Solenoid
Fuel tank sensor control valve

EN(H6DO)(diag)-57
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
16.Diagnostics for Engine Starting Failure
A: PROCEDURE
1. Check for fuel amount.
↓
2. Inspection of starter motor circuit. Fai l ur e. >
↓
3. Inspection of ECM power supply and ground line. LINE OF ENGINE CONTROL MODULE (ECM), Diagnostics for Engine Starting Failure.>
↓
4. Inspection of ignition control system. Starting Failure.>
↓
5. Inspection of fuel pump circuit
↓
6. Inspection of fuel injector circuit ure.>

EN(H6DO)(diag)-64
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
Step Check Yes No
1CHECK SPARK PLUG CONDITION.
1) Remove the spark plug. IG(H6DO)-4, REMOVAL, Spark Plug.>
2) Check the spark plug condition. IG(H6DO)-5, INSPECTION, Spark Plug.>
Is the spark plug status OK? Go to step 2.Replace the spark
plug.
2CHECK IGNITION SYSTEM FOR SPARKS.
1) Connect the spark plug to ignition coil.
2) Release the fuel pressure.
3) Contact the spark plug thread portion on
engine.
4) While opening the throttle valve fully, start
the engine to check if spark occurs at each cyl-
inder.
Does spark occur at each cyl-
inder?
Check fuel pump
system. EN(H6DO)(diag)-
66, FUEL PUMP
CIRCUIT, Diag-
nostics for Engine
Starting Failure.>
Go to step 3.
3CHECK POWER SUPPLY CIRCUIT FOR IG-
NITION COIL AND IGNITOR ASSEMBLY.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ignition coil
& ignitor assembly.
3) Turn the ignition switch to ON.
4) Measure the power supply voltage between
ignition coil and ignitor assembly connector
and engine ground.
Connector & terminal
(E31) No. 3 (+) — Engine ground (–):
(E32) No. 3 (+) — Engine ground (–):
(E33) No. 3 (+) — Engine ground (–):
(E34) No. 3 (+) — Engine ground (–):
(E45) No. 3 (+) — Engine ground (–):
(E46) No. 3 (+) — Engine ground (–):
Is the voltage more than 10 V? Go to step 4.Repair the har-
ness and connec-
tor.
NOTE:
In this case, repair
the following item:
•Open circuit
of harness be-
tween the igni-
tion coil and
ignitor assem-
bly, and ignition
switch connec-
tor
•Poor contact
of coupling con-
nector
4CHECK HARNESS OF IGNITION COIL AND
IGNITOR ASSEMBLY GROUND CIRCUIT.
1) Turn the ignition switch to OFF.
2) Measure the resistance between the igni-
tion coil and ignitor assembly connector and
engine ground.
Connector & terminal
(E31) No. 2 — Engine ground:
(E32) No. 2 — Engine ground:
(E33) No. 2 — Engine ground:
(E34) No. 2 — Engine ground:
(E45) No. 2 — Engine ground:
(E46) No. 2 — Engine ground:
Is the resistance less than 5
Ω?
Go to step 5.Repair the har-
ness and connec-
tor.
NOTE:
In this case, repair
the following item:
•Open circuit
of harness be-
tween ignition
coil and ignitor
assembly con-
nector & engine
grounding ter-
minal