engine SUBARU WRX 2016 Owners Manual

CAUTION. Be careful not to spill engine
coolant when adding it. If coolant
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If engine coolant gets on
the exhaust pipe, be sure to wipe
it off.
. Do not splash the engine coolant
over painted parts. The alcohol
contained in the engine coolant
may damage the paint surface.
! Changing the coolant
It may be difficult to change the coolant.
Have the coolant changed by your
SUBARU dealer if necessary.
The coolant should be changed according
to the maintenance schedule in the
“ Warranty and Maintenance Booklet ” .Air cleaner element WARNINGDo not operate the engine with the
air cleaner element removed. The air
cleaner element not only filters
intake air but also stops flames if
the engine backfires. If the air
cleaner element is not installed
when the engine backfires, you
could be burned.
CAUTIONWhen replacing the air cleaner ele-
ment, use a genuine SUBARU air
cleaner element. If it is not used,
there is the possibility of causing a
negative effect to the engine.
The air cleaner element functions as a
filter screen. When the element is perfo-
rated or removed, engine wear will be
excessive and engine life shortened.
It is not necessary to clean or wash the air
cleaner element. & Replacing the air cleaner
element Replace the air cleaner element according
to the maintenance schedule in the
“ Warranty and Maintenance Booklet ” . Un-
der extremely dusty conditions, replace it
more frequently. It is recommended that
you always use genuine SUBARU parts.
! STI
1. Use a screwdriver to undo the clips on
the air intake duct, then remove the air
intake duct. Maintenance and service/Air cleaner element
– CONTINUED –11-19

Maintenance and service/Drive belts
Drive belts NOTE For models except STI, it is unneces-
sary to check the deflection of the drive
belt periodically because this engine is
equipped with an automatic belt ten-
sion adjuster. However, replacement of
the belt should be done according to
the maintenance schedule in the “ War-
ranty and Maintenance Booklet ” . Con-
sult your SUBARU dealer for replace-
ment.
If the drive belt is loose, cracked or
worn, contact your SUBARU dealer. STI
1) Power steering oil pump pulley
2) Front side belt
3) Alternator pulley
4) Air conditioner compressor pulley
5) Rear side belt
6) Crank pulley
A) 22 lbf (98 N, 10 kgf)
CAUTION
The front side belt, which runs in
conjunction with the following com-
ponents, must be used within the
specified deflection.
. Power steering oil pump pulley
. Alternator pulley
. Crank pulley
Check the deflection of the front side belt and if there is any loosen-
ess, cracks, wear or unusual noise
on the front side belt, contact your
SUBARU dealer.
Continuing to use the vehicle with
the belt outside of the specification
may cause the engine to malfunc-
tion and the above components to
malfunction.
To check the deflection of the front side
belt, place a straightedge (ruler) across
two adjacent pulleys (alternator pulley and
crank pulley) and apply a force of 22 lbf
(98 N, 10 kgf) midway between the pulleys
by using a spring scale. The belt deflec-
tion should be the amount specified. If the
front side belt is loose, cracked or worn,
contact your SUBARU dealer. in (mm)
Deflection
New belt
Used belt
A 0.28 – 0.35
(7.0 – 9.0) 0.35 – 0.43
(9.0 – 11.0)
The rear side belt is a stretch-type belt,
therefore the deflection does not need to
be checked. If there are cracks or wear
confirmed on the belts and a squeaking
noise is heard from them, contact your
SUBARU dealer.11-22

Maintenance and service/Power steering fluid (STI)
Power steering fluid (STI) & Checking the fluid level
The power steering fluid expands greatly
as its temperature rises; the fluid level
differs according to fluid temperature.
Therefore, the reservoir tank has two
different checking ranges for hot and cold
fluids.
Check the power steering fluid level
monthly.
1. Park the vehicle on a level surface,
and stop the engine.
2. Check the fluid level of the reservoir
tank.
When the fluid is hot after the vehicle has
been run: Check that the oil level is
between “ HOT MIN ” and “ HOT MAX ” on the surface of the reservoir tank.
When the fluid is cool before the vehicle is
run: Check that the oil level is between
“ COLD MIN ” and “ COLD MAX ” on the
surface of the reservoir tank.
3. If the fluid level is lower than the
applicable “ MIN ” line, add the recom-
mended fluid as necessary to bring the
level between the “ MIN ” and “ MAX ” line.
If the fluid level is extremely low, it may
indicate possible leakage. Consult your
SUBARU dealer for an inspection.
WARNINGBe careful not to burn yourself
because the fluid may be hot.
CAUTION
. When power steering fluid is
being added, use only clean fluid,
and be careful not to allow any
dirt into the tank. And never use
different brands together.
. Be careful not to spill power
steering fluid when adding it. If
power steering fluid touches the
exhaust pipe, it may cause a bad
smell, smoke, and/or a fire. If
power steering fluid gets on the exhaust pipe, be sure to wipe it
off.
& Recommended fluid Refer to “ Fluids ” F 12-7.
11-24

Brake booster If the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move
slightly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for
approximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake
booster operates properly if the pedal
stroke decreases with each depression.
NOTE When you depress the brake pedal
strongly or suddenly, you might feel
that lighter depression of the brake
pedal generates a greater braking
force. However, even though these
occur, they do not indicate any mal-
functions, and the brake assist system is operating properly.
Brake assist is not a system that brings
more braking ability to the vehicle
beyond its breaking capability.
Brake pedal Check the brake pedal free play and
reserve distance according to the main-
tenance schedule in the “ Warranty and
Maintenance Booklet ” .
& Checking the brake pedal
free play
1) 0.02 – 0.11 in (0.5 – 2.7 mm)
Stop the engine and firmly depress the
brake pedal several times. Lightly pull the
brake pedal up with one finger to check
the free play with a force of less than 2 lbf
(10 N, 1 kgf).
If the free play is not within proper
specification, contact your SUBARU deal-
er. Maintenance and service/Brake booster
– CONTINUED –11-27

Maintenance and service/Clutch pedal (MT models)
& Checking the brake pedal
reserve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approxi-
mately 66 lbf (294 N, 30 kgf) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer. Clutch pedal (MT models) Check the clutch pedal free play and
reserve distance according to the main-
tenance schedule in the “ Warranty and
Maintenance Booklet ” .
& Checking the clutch function Check the clutch engagement and disen-
gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and
transmission smoothly couple without
any sign of slippage. & Checking the clutch pedal
free play
1) 0.16 – 0.43 in (4.0 – 11.0 mm)
Lightly depress the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper
specification, contact your SUBARU deal-
er.11-28

Hill start assist system Ensure that the Hill start assist system
operates properly under the following
circumstances.
1. Stop the vehicle on an uphill grade by
depressing the brake pedal (all models)
and clutch pedal (MT models only), with
the engine running.
2. Make sure that the vehicle does not
move backward for several seconds after
the brake pedal is released.
3. Then make sure the vehicle starts
climbing the grade by following the normal
starting procedures.
If the Hill start assist system does not
operate as described above, contact your
SUBARU dealer. Replacement of brake pad
and lining
The disc brakes have audible wear
indicators on the brake pads. If the brake
pads wear close to their service limit, the
wear indicator makes a very audible
scraping noise when the brake pedal is
applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.
CAUTION
. It is recommended that you dis-
connect the vehicle battery be- fore replacing the brake pad.
However, it is dangerous to dis-
connect the vehicle battery. We
recommend that you have your
SUBARU dealer replace the
brake pad.
. If you continue to drive despite
the scraping noise from the audi-
ble brake pad wear indicator, it
will result in the need for costly
brake rotor repair or replace-
ment.
& Breaking-in of new brake
pads (models with electronic
parking brake system) When replacing the brake pad, use only
genuine SUBARU parts. After replace-
ment, the new parts must be broken in as
follows.
! Brake pad
While maintaining a speed of 30 to 40
mph (50 to 65 km/h), step on the brake
pedal lightly. Repeat this five or more
times. Also, apply and release the electro-
nic parking brake five or more times.Maintenance and service/Hill start assist system
– CONTINUED –11-29

Maintenance and service/Aluminum wheels
Aluminum wheels Aluminum wheels can be scratched and
damaged easily. Handle them carefully to
maintain their appearance, performance,
and safety.
. When any of the wheels are removed
and replaced for tire rotation or to change
a flat tire, always check the tightness of
the wheel nuts after driving approximately
600 miles (1,000 km). If any nut is loose,
tighten it to the specified torque.
. Never apply oil to the threaded parts,
wheel nuts, or tapered surface of the
wheel.
. Never let the wheel rub against sharp
protrusions or curbs.
. When wheel nuts, balance weights, or
the center cap is replaced, be sure to
replace them with genuine SUBARU parts
designed for aluminum wheels. Windshield washer fluid CAUTIONNever use engine coolant as washer
fluid because it could cause paint
damage.
When there is only a small amount of
washer fluid remaining, the windshield
washer fluid warning indicator will illumi-
nate. When this occurs, refill the washer
fluid as follows. Remove the washer tank filler cap, then
add windshield washer fluid until it
reaches the “ FULL ” mark on the tank. If
windshield washer fluid is unavailable use
clean water.
In areas where water freezes in winter,
use an anti-freeze type windshield washer
fluid. SUBARU Windshield Washer Fluid
contains 58.5% methyl alcohol and 41.5%
surfactant, by volume. Its freezing tem-
perature varies according to how much it
is diluted, as indicated in the following
table.11-38

1) Spare fuses
The other one (main fuse box) is housed
in the engine compartment. Also, the
spare fuses are stored in the fuse box
cover.
The fuse puller is stored in the main fuse box in the engine compartment.
1) Good
2) Blown
If any lights, accessories or other electrical
controls do not operate, inspect the
corresponding fuse. If a fuse has blown,
replace it.
1. Turn the ignition switch to the “ LOCK ” /
“ OFF ” position and turn off all electrical
accessories.
2. Remove the cover.
3. Determine which fuse may be blown.
Look at the back side of each fuse box
cover and refer to “ Fuses and circuits ”
F 12-10. 4. Pull out the fuse with the fuse puller.
5. Inspect the fuse. If it has blown,
replace it with a spare fuse of the same
rating.
6. If the same fuse blows again, this
indicates that its system has a problem.
Contact your SUBARU dealer for repairs. Maintenance and service/Fuses
11-43

Maintenance and service/Replacing bulbs
the headlight assembly by turning it clock-
wise.
4. Replace the bulb with new one. At this
time, use care not to touch the bulb
surface.
5. To install the bulb to the headlight
assembly, turn it to the reverse direction
until it clicks.
6. Reconnect the electrical connector.
7. Left-hand side: Set the washer fluid
filler pipe to the original place and secure it
by clip.
Right-hand side: Install the air intake
duct with clips.
& Low beam headlight (models
without LED headlights),
front side marker light (if
equipped), parking light
(models without LED head-
lights) and front turn signal
light
NOTE . If headlight aiming is required, con-
sult your SUBARU dealer for proper
adjustment of the headlight aim.
. It may be difficult to replace the
bulbs. Have the bulbs replaced by your
SUBARU dealer if necessary.
1. Start the engine and turn the steering wheel fully in the opposite direction of the
bulb to be replaced.
2. Stop the engine.
3. Remove the clips from the mud guard.
4. Pull off the mud guard. ! Low beam headlight
1. Disconnect the electrical connector
from the bulb as pushing the tab.11-46

Specifications ..................................................... 12-2Dimensions ........................................................ 12-2
Engine ............................................................... 12-3
Fuel ................................................................... 12-3
Engine oil .......................................................... 12-4
Manual transmission, front differential and rear
differential gear oil ........................................... 12-6
Fluids ................................................................ 12-7
Engine coolant ................................................... 12-7
Electrical system ................................................ 12-8
Tires .................................................................. 12-8 Temporary spare tires ........................................ 12-8
Brake disc ......................................................... 12-9
Fuses and circuits ........................................... 12-10Fuse panel located in the passenger
compartment ................................................. 12-10
Fuse panel located in the engine
compartment ................................................. 12-12
Bulb chart ......................................................... 12-16
Vehicle identification ....................................... 12-18
Specifications
12