light SUZUKI AERIO 2007 1.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
9
54G27-03E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 9-2
Periodic Maintenance Schedule ........................................ 9-3
Maintenance Recommended under Severe Driving
Conditions ........................................................................... 9-7
Engine Oil and Filter ........................................................... 9-11
Gear Oil ................................................................................ 9-14
Automatic Transaxle Fluid ................................................. 9-16
Engine Coolant .................................................................... 9-17
Windshield Washer Fluid ................................................... 9-19
Air Cleaner ........................................................................... 9-20
Spark Plugs ......................................................................... 9-21
Brakes .................................................................................. 9-22
Steering Wheel .................................................................... 9-24
Clutch Pedal ........................................................................ 9-25
Tires ...................................................................................... 9-25
Battery .................................................................................. 9-35
Fuses .................................................................................... 9-35
Headlight Aiming ................................................................. 9-37
Bulb Replacement ............................................................... 9-38
Wiper Blades ....................................................................... 9-41
Air Conditioning System .................................................... 9-43

Downloaded from www.Manualslib.com manuals search engine 9-22 INSPECTION AND MAINTENANCE
54G27-03E
BrakesBrake Fluid
52D033
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake fluid
level is near the “MIN” line, fill it up to the
“MAX” line with DOT3 brake fluid.
52D123
MAX
MIN
EXAMPLE
WARNING
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
 If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged.)
Should the light come on, immedi-
ately ask your SUZUKI dealer to
inspect the brake system.
 A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your SUZUKI dealer
immediately.
 Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
(Continued)
or
WARNING
(Continued)
 Do not use any fluid other than
DOT3 brake fluid. Do not use
reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
WARNING
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.
CAUTION
The brake fluid should be replaced
according to the maintenance sched-
ule. Have the brake fluid replaced by
your SUZUKI dealer.
Tires: 6

Downloaded from www.Manualslib.com manuals search engine 9-24 INSPECTION AND MAINTENANCE
54G27-03E
Parking Brake Lever
60A226
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake
inspected and/or adjusted by your SUZUKI
dealer.
Steering Wheel
65D187
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values. Check
that the steering wheel turns easily and
smoothly without rattling by turning it all
the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is outside the specifi-
cation or you find anything else to be
wrong, an inspection must be performed
by your SUZUKI dealer.
Power Steering (if equipped)
54G225
(1) UPPER
(2) LOWER
Check the steering box case, vane pump
and hose connections for leaks or dam-
age.Power Steering FluidCheck the fluid level by looking at the res-
ervoir in the engine compartment when the
fluid is cold (about room temperature).
Check that the fluid level is between the
“UPPER” and “LOWER” lines. If the fluid
level is near the “LOWER” line, fill it up to
the “UPPER” line with an automatic tran-
saxle fluid equivalent to ATF DEXRON
®-II
(Esso JWS 2326) or DEXRON
®-III. Do not
overfill. Ratchet tooth specification “b”
6th – 8th
200 N (44 lbs, 20 kg)
“b”
Steering wheel play “c”
0 – 30 mm (0.0 – 1.2 in.)
“c”
EXAMPLE
Tires: 6

Downloaded from www.Manualslib.com manuals search engine 9-30 INSPECTION AND MAINTENANCE
54G27-03E
schedule. After rotation, adjust front and
rear tire pressures to the specification
listed on your vehicle’s Tire and Loading
Information Label.
Compact Spare Tire (if equipped)
54G115
(1) Wear indicator
(2) Indicator location mark
Your vehicle comes equipped with the
compact spare tire. The compact spare is
designed to save space in your storage
area, and its lighter weight makes it easier
to install if a flat tire occurs. It is only
intended for temporary emergency use,
until the conventional tire can be repaired
or replaced. The inflation pressure of the
compact spare tire should be checked at
least monthly. Use a quality pocket-type
inflation pressure gauge and set at 420
kPa (60 psi). At the same time, check that
the tire is stored securely. If it is not,
tighten it.
Note that two or more compact spare tires
should not be used on one vehicle simulta-
neously.
WARNING
Rust or dirt on a wheel, or on the
parts to which it is fastened, can
make wheel nuts become loose after
a time. The wheel could come off and
cause an accident. When you change
a wheel, remove any rust or dirt from
places where the wheel attaches to
the vehicle. In an emergency, you can
use a cloth or a paper towel to do
this; but be sure to use a scraper or
wire brush later, if you need to, to get
all the rust or dirt off.
WARNING
The compact spare tire and wheel are
intended for temporary emergency
use only. Continuous use of this
spare can result in tire failure and
loss of control. Always observe these
precautions when using this spare:
 Your vehicle will handle differently
with this temporary spare.
 Do not exceed 80 km/h (50 mph)
speed.
 Replace this spare with a standard
tire and wheel as soon as possible.
 Use of this spare will reduce
ground clearance.
 Recommended air pressure for this
spare is 420 kPa (60 psi).
 Do not use tire chains on the com-
pact spare. If you must use tire
chains, rearrange the wheels so
standard tires and wheels are fitted
to the front axle.
 The compact spare tire has a much
shorter tread life than the conven-
tional tires on your vehicle.
Replace the tire as soon as the
tread wear indicator appears.
 When replacing the compact tire,
use a replacement tire with the
exact same size and construction.
Tires: 6

Downloaded from www.Manualslib.com manuals search engine 9-34 INSPECTION AND MAINTENANCE
54G27-03E
Steps for Determining Correct Load
Limit
1) Locate the statement “The combined
weight of occupants and cargo should
never exceed XXX kg or XXX lbs” on
your vehicle’s placard.
2) Determine the combined weight of the
driver and passengers that will be riding
in your vehicle.
3) Subtract the combined weight of the
driver and passengers from XXX kg or
XXX lbs.
4) The resulting figure equals the avail-
able amount of cargo and luggage load
capacity. For example, if the “XXX”
amount equals 1400 lbs and there will
be five 150 lb passengers in your vehi-
cle, the amount of available cargo and
luggage load capacity is 650 lbs (1400
– 750 (5 x 150) = 650 lbs).
5) Determine the combined weight of lug-
gage and cargo being loaded on the
vehicle. That weight may not safely
exceed the available cargo and lug-
gage load capacity calculated in Step 4.
6) If your vehicle will be towing a trailer,
load from your trailer will be transferred
to your vehicle. Consult this manual to
determine how this reduces the avail-
able cargo and luggage load capacity
of your vehicle.
Vehicle Loading Example
As an example, suppose that the Tire and
Loading Information label on your vehicle
indicates that your vehicle’s total loadcapacity is 950 lbs. If you were to drive
your vehicle with one passenger, and the
total combined weight of you and your pas-
senger was 350 lbs, then the cargo and
luggage capacity of your vehicle would be
600 lbs (950 – 350 = 600 lbs).
If you later added 2 more passengers, hav-
ing a combined weight of 325 lbs, the
cargo and luggage capacity of your vehicle
would be reduced from 600 lbs to 275 lbs
(600 – 325 = 275 lbs). As you can see, as
the number and combined weight of vehi-
cle occupants increase, the vehicle’s cargo
and luggage capacity decreases.
Suppose again, that you were to take a trip
in your vehicle with the same three pas-
sengers described above, and you
decided to tow a trailer having a trailer
tongue weight of 75 lbs. The cargo and
luggage capacity would be reduced again,
to 200 lbs (275 – 75 = 200 lbs).
Determining Compatibility of Tire and
Vehicle Load Limits
The tires on your vehicle, when they are
inflated to the recommended tire inflation
pressure, have a load-carrying capacity
that is greater than the load that will be on
the tires when the vehicle is at its GVWR
or GAWR limit. Never use replacement
tires that have a load-carrying capacity
less than the original tires on your vehicle.
Tire load-carrying capacity information is
molded into the tire sidewall typically
shown as “Max. Load”. Use of replacement
tires with a lower load-carrying capacitythan the original tires, or failure to keep the
tires inflated to recommended tire pres-
sure, may reduce the GVWR or GAWR
limit of your vehicle.
NOTE:
Use of replacement tires with a higher
load-carrying capacity than the original
tires, or using a tire inflation pressure
higher than the recommended tire inflation
pressure, will not increase the GVWR or
GAWR limit of your vehicle.
Headlight Aiming:
Bulb Replacement: 7

Downloaded from www.Manualslib.com manuals search engine 9-36 INSPECTION AND MAINTENANCE
54G27-03E
Fuses in the Engine Compartment
54G119
(1) Main fuse
(2) Heater fuse
(3) ABS fuse (if equipped)
(4) Primary fuse
(5) Primary fuse
(6) Brake light fuse
(7) Fuel injection system fuse
(8) A/C fuse (if equipped)
(9) Radiator fan motor fuse
(10) Head light fuse (L)
(11) Head light fuse (R)
The main fuse, primary fuses and some of
the individual fuses are located in the
engine compartment. If the main fuse
blows, no electrical component will func-
tion. If a primary fuse or an individual fuse
blows, no electrical component in the cor-
responding load group will function. When
replacing the main fuse, a primary fuse oran individual fuse, use a genuine SUZUKI
replacement.
60A243
Fuses under the Dash Board
54G120
15A
15A
60A 60A
60A
30A
80A 30A
20A
15A
15A
(2) (6)
(7)(8)(9)(10)(11)
(1) (3)(4)
(5)
30A
15A
15A
USE THE DESIGNATED FUSES AND
RELAYS ONLY.
WARNING
If the main fuse or a primary fuse
blows, be sure to have your vehicle
inspected by an authorized SUZUKI
dealer. Always use a genuine SUZUKI
replacement. Never use a substitute
such as a wire even for a temporary
fix, or extensive electrical damage
and a fire can result.
BLOWNOK
30A
For power window
Bulb Replacement: 7

Downloaded from www.Manualslib.com manuals search engine 9-37 INSPECTION AND MAINTENANCE
54G27-03E
54G256
(1) Fuse puller
The fuses are also located under the
driver’s side of the dashboard. Remove the
fuse box lid by pulling it off. To remove a
fuse, use the fuse puller provided in the
fuse box.
The fuse information is detailed in “FUSES
AND PROTECTED CIRCUITS” section.
65D046
NOTE:
Make sure that the fuse box always carries
spare fuses.
Headlight AimingSince special procedures are required, we
recommend you take your vehicle to your
SUZUKI dealer for headlight alignment.
WARNING
Always be sure to replace a blown
fuse with a fuse of the correct amper-
age. Never use a substitute such as
aluminum foil or wire to replace a
blown fuse. If you replace a fuse and
the new one blows in a short period
of time, you may have a major electri-
cal problem. Have your vehicle
inspected immediately by your
SUZUKI dealer.
BLOWN OK
Bulb Replacement: 7

Downloaded from www.Manualslib.com manuals search engine 9-38 INSPECTION AND MAINTENANCE
54G27-03E
Bulb ReplacementNOTE:
If it is difficult to replace headlight bulbs or
parking light bulbs due to under-hood com-
ponents trust this job to your dealer.
Center Interior Light (if equipped)
60G115
Pull down the lens by using a plain screw
driver covered with a soft cloth as shown.
To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
Headlights
65D149
54G121
Open the engine hood. Remove the cou-
pler and the rubber cover. Then unhook
the bulb holding spring and replace the
bulb.
WARNING
 Light bulbs can be hot enough to
burn your finger right after being
turned off. This is true especially
for halogen headlight bulbs.
Replace the bulbs after they
become cool enough.
 The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
CAUTION
The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
CAUTION
Frequent replacement of a bulb indi-
cates the need for an inspection of
the electrical system. This should be
carried out by your SUZUKI dealer.
Bulb Replacement: 7

Downloaded from www.Manualslib.com manuals search engine 9-39 INSPECTION AND MAINTENANCE
54G27-03E
Other General LightsBulb holder
54G123
(1) Removal
(2) Installation
To remove a bulb holder from a light hous-
ing, turn the holder counterclockwise and
pull it out. To install the holder, push the
holder in and turn it clockwise.Bulb
54G124
(3) Removal
(4) Installation
There are two types of bulb, “Full glass
type” (1) and “Glass/metal type” (2).
To remove and install a full glass type bulb
(1), simply pull out or push in the bulb.
To remove a glass metal type bulb (2) from
a bulb holder, push in the bulb and turn it
counterclockwise. To install a new bulb,
push it in and turn it clockwise.
You can access the individual bulb or bulb
holders as follows.Front parking light (1)
Front turn signal light (2)
54G125
Rear combination light
(tail, stop, turn signal, etc.)
54G299
(1)
(1) (2)(2)
EXAMPLE
(1)
(2) (3)
(4)EXAMPLE
(1) (2)
Wiper Blades: 3

Downloaded from www.Manualslib.com manuals search engine 9-40 INSPECTION AND MAINTENANCE
54G27-03E
Rear combination light on trunk lid
(reverse, license)
54G305
Front/Rear side marker light
60G149
Spot light (if equipped)
65D089
Trunk room light
54G300
High-mount stop light (if equipped)
54G306
(1)
(2)
(3)
(4)View A
View A
Wiper Blades: 3