engine coolant SUZUKI BALENO 1999 1.G Owners Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 1999, Model line: BALENO, Model: SUZUKI BALENO 1999 1.GPages: 65, PDF Size: 3.28 MB
Page 21 of 65
60G-74E
INSTRUMENT PANEL
TACHOMETER (if equipped)
FUEL GAUGE
TEMPERATURE GAUGE
60G-05-004
The tachometer indicates engine speed in
revolutions per minute.
Never drive with the engine speed
indicator in the red zone or severe
engine damage can result.
60G-05-005
This gauge gives an approximate indication
of the amount of fuel in the fuel tank as shown
in figure. "P stands for full and "E" stands for
empty.
If the indicator gets in the red zone, refill the
tank as soon as possible.
Note:
This vehicle has fuel gauge of new design.
Even when the ignition switch is "OFF", the
needle will not return to "E" position but will
show the reading.
60G-05-006
When the ignition switch is on, this gauge
indicates the engine coolant temperature.
Under normal driving conditions, the indicator
should stay within the normal, acceptable
temperature range between "H" and "C". If the
indicator approaches "H", and maintains that
reading, overheating is indicated. Follow the
instructions for engine overheating in the
EMERGENCY REMEDIES section.
CAUTION
Continuing to drive the vehicle when
engine overheating is indicated, can
result in severe engine damage.
43
5-6
INSTRUMENT PANEL
60G-74E
HAZARD WARNING SWITCH
REAR WINDOW DEFROSTER SWITCH CIGARETTE LIGHTER (if equipped)
(if equipped)
60G-05-007
Push in the hazard warning switch to activate
the hazard warning lights. All four turn signal
lights and both turn signal indicators will flash
simultaneously. To turn off the lights, push the
switch again.
Use the hazard warning lights to warn other
traffic during emergency parking or when your
vehicle could otherwise become a traffic
hazard.
60G-05-008
When the rear window is misted, push this
switch to clear the window. An indicator light
will be lit when the defroster is on. The
defroster will only work when the ignition
switch is in the "ON position. To turn off the
defroster, push the switch again.
CAUTION
The rear window defroster uses a large
amount of electricity. Be sure to turn
off after the window has become clear.
60G-05-009
To use the cigarette lighter, push it all the way
into the receptacle and release it. It will
automatically heat up and will pop out to its
normal position when it is ready for use.
5-7
44
Page 33 of 65
60G-74E
OPERATING YOUR VEHICLE
Once a week, or each time you fill your fuel
tank, perform the following under-bonnet
checks:
1) Engine oil level.
2) Coolant level.
3) Brake fluid level.
4) Power steering (if equipped) fluid level.
5) Windscreen washer fluid level.
6) Battery solution level.
7) Bonnet latch operation.
Pull the bonnet release handle inside the
vehicle. Make sure that you can not open
the hood all the way without releasing the
secondary latch. Be sure to close the hood
securely after checking for proper
operation. See "All Latches, Hinges &
Locks" of "PERIODIC MAINTENANCE
SCHEDULE" in the "INSPECTION AND
MAINTENANCE" section for lubrication
schedule.
Make sure the bonnet is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
STARTING THE ENGINE
Before starting the engine:
1) Make sure the parking brake is applied
fully.
2) Manual Transmission - Shift into "N"
(neutral) and depress the clutch pedal all
the way to the floor. Hold it while starting
the engine.
Make sure that the parking brake is
applied fully and the transmission is in
Neutral before attempting to start the
engine.
CAUTION
Stop turning the starter immediately
after the engine has started or the
starter system can be damaged.
Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn't start on the first try,
wait about 15 seconds before trying
again.
Starting a Cold Engine
Engine which is started after 6 hours should
be treated as cold engine.
For Electronic fuel injection models
• With your foot off the accelerator pedal,
crank the engine by turning the ignition
key to "START1. Release the key when the
engine starts.
• If the engine does not start after 15
seconds of cranking, wait about 15
seconds, then press down the accelerator
pedal to 1/3 of its travel and try cranking
the engine again. Release the key and
accelerator pedal when the engine starts.
• If the engine still does not start, try holding
the accelerator pedal all the way to the
floor while cranking. This should clear the
engine if it is flooded.
Starting a Warm Engine
For Electronic fuel injection models:
Use the same procedure as for "Starting a cold
Engine".
67
7-2
OPERATING YOUR VECHILE
60G-74E
USING THE TRANSMISSION
70F-04-005E
Starting off
To start off, depress and maintain pressure
upon the clutch pedal and change into 1st
gear. After releasing the parking brake,
gradually release the clutch. When you hear
a change in the engine's sound (speed), gently
apply pressure to the accelerator to keep the
engine sound (speed) constant whilst
continuing to gradually release the clutch.
Gear changing
All forward gears are synchronized, which
provides for quiet, easy changing. Always
depress the clutch pedal fully before changing
gears.The following table shows the maximum
allowable speed for each gear.
GEAR
First
Second
Third
Fourth
Fifth
MAXIMUM SPEED
50 km/h
95 km/h
140 km/h
Top Speed
Top Speed
7-3
68
Page 41 of 65
60G-74E
INSPECTION AND MAINTENANCE
INSPECTION AND MAINTENANCE
Periodic Maintenance Schedule.. 9-2
Engine Oil and Filter 9-7
Gear OH 9-10
Engine Coolant 9-11
Windscreen Washer Fluid 9-13
Air Cleaner 9-13
Spark Plugs 9-14
Brakes 9-15
Steering 9-17
Power Steering (if equipped) 9-18
Clutch Pedal 9-18
Tyres... 9-19
Battery 9-22
Fuses 9-23
Bulb Replacement , 9-25
Wiper Blades 9-29
83
INSPECTION AND MAINTENANCE
60G-74E
70F-05-002
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few
precautions that you should be
especially careful to observe:
• Do not leave the engine running in
garages or other confined areas.
• When the engine Is running, keep
hands, clothing, tools, and other
objects away from the fan and water
pump belt. Even though the fan may
not be moving, it can automatically
turn on without warning. ^
When it is necessary to do service
work with the engine running, make
sure that the parking brake is applied
fully and the transmission is in
Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot engine,
exhaust manifold and pipes, muffler,
radiator and water hoses.
Do not allow smoking, sparks, or
flames around gasoline or the
battery. Flammable fumes are
present.
Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.
9-1
84
Page 42 of 65
60G-74E
INSPECTION AND MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
The following table shows when regular
maintenance on your vehicle is required. This
table shows in kilometres and months when
inspections, adjustments, lubrication and other
services should be performed.
Maruti recommends that maintenance
on your Maruti vehicle be performed by
Maruti Authorised Dealer/Service
Station.
CAUTION
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP).
85
9-2
INSPECTION AND MAINTENANCE
6OG-74E
PERIODIC MAINTENANCE SCHEDULE
A....Ad]ust. l....lnspect and correct or replace If necessary.
T....Tighten to specified torque. C....CIean.
R....Replace or change. O....Rotate
L....Lubrlcate.
Note:
This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals
respectively.
Interval: This interval should be judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
ENGINE
1. Water pump drive belt (tension, wear)
2. Engine coolant (level, leakage)
3. Engine oil (API GRADE SF, SG, SH) & Oil filter
4. Cooling system hoses and connections (leakage, damage)
5. Engine bolts (All cylinder head and manifold fixings)
6. Engine mounting (loose, damage)
7. Valve clearance
8. Camshaft timing belt (damage, wear)
9. Exhaust system (noise, leakage or otherwise defective)
10. Positive crankcase ventilation System (Hoses, connections and valve;
IGNITION
1. Ignition wiring, (damage, deterioration)
2. Spark plugs (clean and adjust the gap)
FREE INSPECTIONS
1
1
A
I
R
I
-
-
-
_
5
6
I
I
I
I
-
-
A
-
10
12
I
I
R
I
T
T
-
-
PERIODIC MAINTENANCE SERVICE AT COST
20
24
I
R
R
I
-
-
A
I
Replace every 1,00,000 km
-
-
-
I
I
-
-
-
-
-
I
I
I
I
R
30
36
I
I
R
I
T
T
-
-
-
-
-
I
40
48
I
R
R
I
-
-
A
I
I
I
I
R
SO
60
I
I
R
I
T
T
-
-
-
-
-
I
60
72
R
R
R
I
-
-
A
I
I
I
I
R
70
84
A
I
R
I
T
T
-
-
-
-
-
I
80
96
I
R
R
I
-
-
A
I
I
I
I
R
9-3
86
Page 46 of 65
60G-74E
INSPECTION AND MAINTENANCE
GEAR OIL
CAUTION
To prevent oil leakage, make sure that
the oil filter is tight, but do not
overtighten it.
Refill with oil and check for leaks.
1) Pour 3.1 litres of oil through the filler hole
and install the filler cap.
2) Start the engine and look carefully for
leaks at the oil filter and drain plug. Run
the engine at various speeds for at least 5
minutes.
3) Stop the engine and wait for 5 minutes.
Check the oil level again and add oil if
necessary. Check for leaks again.
CAUTION
When replacing the oil filter, it is
recommended that you use a genuine
MARUTI replacement filter.
60G-09-006
CAUTION
Oil leaks from around the oil filter or
drain plug indicate incorrect
installation or gasket damage. If you
find any leaks or are not sure that the
fitter has been properly tightened, have
the vehicle inspected by your MARUTI
dealer.
70F-07-012E
Oil filler and level plug ©
Tightening torque: 2.1 kg-m (15.5 Ib-ft)
Specified Manual Transmission oil
When adding gear oil, use the appropriate
viscosity and grade as shown in the chart
below. We highly recommend you use API
GL-4 SAE 75W-90 gear oil.
Type of oil
Gear oil, API GL-4
93
9-10
INSPECTION AND MAINTENANCE
60G-74E
ENGINE COOLANT
70F-07-013E
Gear oil level check
To check the gear oil level, use the following
procedure:
1) Park the vehicle on a level surface with
the parking brake applied.
2) Clean casing around oil filler plug to
remove risk of any loose dirt or debris
entering oil filler plug hole. Remove the oil
filler plug ©.
3) Feel the inside of the hole with your finger.
If the oil level comes up to the bottom of
the plug hole, the oil level is correct. If so,
reinstall the plug.
4) If the oil level is low, add gear oil through
the filler plug hole © until the oil level
reaches the bottom of the filler hole, then
reinstall the plug.
After driving the vehicle, the
transmission oil temperature may be
high enough to burn you. Wait until the
oil filler plug is cool enough to touch
with your bare hands before inspecting
transmission oil.
CAUTION
When tightening the plug, apply sealing
compound to the plug threads to
prevent oil leakage.
Gear oil change
Since special procedures, materials and tools
are required, it is recommended that you trust
this job to your authorized MARUTI dealer.
60G-09-007
Coolant Level Check
Check the coolant level at the reservoir tank,
not at the radiator. With the engine cool, the
coolant level should be between the "FULL"
and "LOW" marks.
Adding Coolant
If the Coolant level is below the "LOW" mark,
more coolant should be added. Remove the
reservoir tank cap and add coolant until the
reservoir tank level reaches the "FULL" mark.
Never fill the reservoir tank above the "FULL"
mark.
9-11
94
Page 47 of 65
60G-74E
INSPECTION AND MAINTENANCE
CAUTION
When adding or replacing coolant,
use a high quality ethylene glycol
antifreeze and anticorrosion (Non-
Amine type) diluted with distilled
water. If the lowest ambient
temperature in your area is expected
to be -15°C (5°F) or above, make the
antifreeze concentration of the
mixture you use at least 30% but no
more than 50%. If -16°C (3°F) or
below, make the concentration at
least 50%. If the 50% concentration
does not provide adequate
protection against freezing, follow
the instructions on the antifreeze
container to obtain the desired
freezing point.
When putting the cap on the
reservoir tank, line up the arrow on
the cap and the arrow on the tank,
or coolant can leak out.
70F-07-019E
Coolant Replacement
1) When the engine is cool, remove the
radiator cap by turning it slowly to the left
until a "stop" is felt. Do not press down
while turning the cap. Wait until any
pressure is released, then press down on
the cap and continue turning it
anticlockwise.
60G-09-039E
It is dangerous to remove the radiator
cap when the water temperature is
high, because scalding fluid and steam
may be blown out under pressure. Watt
until the coolant temperature has
lowered before removing the cap.
2) Remove the reservoir tank cap. Remove
the reservoir by lifting it up, and drain the
reservoir completely by pouring the
coolant in to a suitable container.
95
9-12
INSPECTION AND MAINTENANCE
60G-74E
WINDSCREEN WASHER FLUID
AIR CLEANER
60G-09-008
3) Loosen the drain plug attached to the
lower part of the radiator and drain the
coolant into a suitable container.
4) Tighten the drain plug on the radiator, fill
the radiator with coolant and install the
radiator cap.
5) Refit the reservoir and fill it with the correct
coolant to the "FULL" line. Refit the
reservoir tank cap, ensuring the arrows are
correctly aligned.
CAUTION
The coolant must be replaced with the
vehicle on level ground.
63B-09-001
Check that there is washer fluid in the tank.
Refill it if necessary. Use a good quality
windscreen washer fluid, diluted with water as
necessary.
Do not use "antifreeze" solution in the
windscreen washer reservoir.This can
severely impair visibility when sprayed
on the windscreen, and can also
damage your vehicle's paint.
CAUTION
Damage may result if the washer motor
is operated whilst the fluid or fluid
nozzles are frozen or with no fluid in
the washer tank.
6OG-09-009
If the air cleaner is clogged with dust, there
will be greater intake resistance, resulting in
decreased power output and increased fuel
consumption.
Take out the air cleaner element after
unhooking the clamps shown in the illustration.
Blow off dust on air cleaner element by
compressed air. If the air cleaner element
appears to be dirty, replace it with a new one.
9-13
96
Page 59 of 65
EMERGENCY SERVICE
60G-74E
CAUTION
Vehicle equipped with electronic fuel
injection system will not start by
pushing or towing as the fuel pump
will not work in this condition. This
starting method could also result in
permanent damage to the catalytic
converter. Use jump leads to start a
vehicle with a weak or flat battery.
60G-10-004E
When jump starting your vehicle, use the
following procedure:
1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12V battery
close to your vehicle so that the jump leads
will reach both batteries. When using a
battery installed on another vehicle, DO
NOT LET THE VEHICLES TOUCH. Apply
the parking brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
3) Make jump lead connections as follows:
a) Connect one end of the first jump lead
to the positive (+) terminal of the flat
battery.
b) Connect the other end to the positive
(+) terminal of the booster battery.
c) Connect one end of the second jump
lead to the negative (-) terminal of the
booster battery.
d) Make the final connection to an
unpainted, heavy metal part of the
engine of the vehicle with the flat
battery.
Never connect the jump lead directly
to the negative (-) terminal of the
discharged battery, or an explosion
may occur.
10-3
4) If the booster battery you are using is fitted
to another vehicle, start the engine of the
vehicle with the booster battery. Run the
engine at moderate speed.
5) Start the engine of the vehicle with the flat
battery.
6) Remove the jump leads in the exact
reverse order in which you connected
them.
118
60G-74E
EMERGENCY SERVICE
TOWING
If you need to have your vehicle towed, contact
a professional service.
CAUTION
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
Manual Transmission
Whenever possible, your vehicle should be
towed from the front with the front wheels lifted.
If the steering and drivetrain are in good
condition, your vehicle may be towed from the
rear with the rear wheels lifted and the front
wheels on the ground. Before towing, make
sure the steering is unlocked and the
transmission is in neutral.
EMERGENCY REMEDIES
If the Starter Does Not Operate:
1) Try turning the ignition switch to the
"START" position with the headlights
turned on to determine the battery
condition. If the headlights go excessively
dim or go off, it usually means that either
the battery is flat or the battery terminal
contact is poor. Recharge the battery or
correct battery terminal contact as
necessary.
2) If the headlights remain bright, check the
fuses. If the reason for failure of the starter
is not obvious, there may be a major
electrical problem. Have the vehicle
inspected by your authorized MARUTI
dealer.
If the Engine is Flooded
If the engine is flooded with petrol, it may be
hard to start. If this happens, press the
accelerator pedal all the way to the floor and
hold it there while cranking the engine. (Do
not operate the starter motor for more than
15 seconds). Release the accelerator as soon
as the engine has started.
If the Engine Overheats
The engine could overheat temporarily under
severe driving conditions. If the engine coolant
temperature gauge indicates overheating
during driving:
1) Turn off the air conditioner, if equipped.
2) Take the vehicle to a safe place and park.
3) Let the engine run at normal idle speed
for a few minutes until the indicator is within
the normal, acceptable temperature range
between "H" and "C".
If you see or hear escaping steam, stop
the vehicle in a safe place and
Immediately turn off the engine to let it
cool. Do not open the bonnet when
steam is present. When the steam can
no longer be seen or heard, open the
hood to see if the coolant is still boiling.
If it is, you must wait until it stops
boiling before you proceed.
119
10-4
Page 60 of 65
EMERGENCY SERVICE
60G-74E
WARNING TRIANGLE (TYPE-1)
If the temperature indication does not come
down to within the normal, acceptable range:
1) Turn off the engine and check that the
water pump belt and pulleys are not
damaged or slipping. If any abnormality is
found, correct it.
2) Check the coolant level in the reservoir. If
it is found to be lower than the "LOW" line,
look for leaks at the radiator, water pump,
and radiator and heater hoses. If you
locate any leaks that may have caused the
overheating, do not run the engine until
these problems have been corrected.
3) If you do not find a leak, carefully add
coolant to the reservoir and then the
radiator, if necessary. (Refer to "ENGINE
COOLANr in the "INSPECTION AND
MAINTENANCE" section.)
K is dangerous to remove the radiator
cap when the water temperature is
high, because scalding fluid and steam
may be blown out under pressure. The
cap should only be taken off when the
coolant temperature has lowered.
To help prevent personal Injury, keep
hands, tools and clothing away from the
engine cooling fan and airconditioner
fan (if equipped). These electric fans
can automatically turn on without
warning.
843-10-004
In case of vehicle break-down or during
emergency stopping where your vehicle could
become a potential traffic hazard, please keep
the warning triangle, provided with your
vehicle, on the pathway (road) behind the
vehicle so as to warn the approaching traffic,
at an approximate distance of 5-15 m, such
that reflecting side of the triangle faces the
rear. Please activate the hazard warning lamps
before alighting the vehicle to keep the warning
triangle.
10-5
120
60G-74E
EMERGENCY SERVICE
WARNING TRIANGLE (TYPE-2)
In case of vehicle breakdown or during
emergency stopping where your vehicle
could become a potential traffic hazard,
keep the warning triangle, provided with
your vehicle, on the road free from any
obstacles behind your vehicle so as to warn
the approaching traffic, at an approximate
distance of 50-100 m, the reflecting side of
the triangle should face the on coming
traffic. Please activate the hazard warning
lamps before alighting the vehicle to keep
the warning triangle.
Remove the warning triangle
carefully from the box as shown by arrow
1.
Open both the reflector arms as shown
by arrows and lock arms with each other
with the clip provided in the right arm.
Open the bottom stand in counter clock-
wise direction as shown by arrow 3.
Position the warning triangle behind the
vehicle on a plain surface.
Reverse the removal procedure
keeping inside the box.
for
121
10-6