fuel cap SUZUKI BALENO 1999 1.G Owners Manual

EMISSION WARRANTY 60G74E

6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,

will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per

actual under such repair or replacement.

7. Maruti will not be responsible for the cost of transportation of the vehicle to the nearest Maruti dealer workshop or any loss

due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/or repair by Maruti

dealer.

8. Maruti will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply with

the EMISSION STANDARDS.

9. Emission Warranty will not be affected on the change of owner, provided all the documents are available.

10. All maintenance actions (as specified in the Owner's manual and Service Booklet) need to be followed and recorded in the

manual for emission warranty.

11. The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceeding the test during

which the failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner's Manual and

Service Booklet from the date of original purchase of the vehicle) will also be required.

Conditions under which the Emission Warranty is not APPLICABLE

1. In the absence of valid PUC certificate.

2. Vehicle not serviced from Maruti authorised workshop as per the schedule specified in the Owner's Manual .

3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc.)

4. Use of non MGP (Maruti Genuine Part).

5. Vehicle tempered in an unauthorised manner.

6. Tampering with odometer so that the actual kilometer reading can not be read.

7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc.)

10

60G-74E

EMISSION WARRANTY

Annexure-A

List of parts covered under Emission Warranty

1. Fuel Injection Assembly, Pressure Regulator, Throttle Body Assembly.

2. Electronic Control Module (ECM).

3. Intake Manifold.

4. EGR Valve.

5. Distributor and internal parts.

6. Ignition coil.

7. Canister Assembly.

8. Vapour Liquid Separator.

9. Fuel Tank and Filler Cap.

10. PCV (Positive Crankcase Ventilation) Valve.

11. Oil Filler Cap.

12. Catalytic Convenor.

13. Exhaust Manifold.

14. All fuel Injection System related SENSORS.

11

60G-74E
INSTRUMENT PANEL

60G-05-024

Dehumidifying

Push in the A/C button, and the desired

function button and move the air intake lever

to "FRESH AIR", the temperature control lever

to the desired temperature position, and the

fan switch to the desired fan speed position.

NOTE:

Because the air conditioner dehumidifies the

air, turning it on will help keep the windows

clear, even when blowing heated air using the

DEMIST or HEATER & DEMIST functions.
60G-05-025

NOTE:

There are two types of air conditioning

systems used in MARUTI vehicles. One type

uses refrigerant CFC-12, commonly called R-

12; the other type uses the new refrigerant

HFC-134a, commonly called R-134a. For each

system, the correct refrigerant must be used.

To identify the system, a label that states

"R134a" or "HFC 134a" is stuck on the front

side of the engine compartment if the system

uses R-134a refrigerant.
CAUTION

Using the wrong refrigerant may

damage the air conditioning system.

Use correct refrigerant only. Do not mix

the two refrigerants.

60G-74E
5-14

OTHER CONTROLS AND EQUIPMENT

OTHER CONTROLS AND EQUIPMENT

Parking Brake Lever 6-1

Pedals 6-2

Gear Lever 6-2

Fuel Filler Cap 6-3

Folding Rear Seats 6-4

Sun Visor 6-5

Interior Light Switch 6-5

Assist Grips 6-5

Bonnet 6-6

Cup Holder (if equipped) 6-7

Tyre Changing Tools 6-7

Luggage Compartment Trim 6-8

Trunk (Boot) Light 6-8

Front Seat Back Pocket (if equipped) 6-9

Rear spoiler with Stop lamp (if equipped) 6-9

Alloy Wheels (if equipped) 6-9

Power Antenna (if equipped) 6-10

Leather Cover (if equipped) 6-10

High Mount Stop Lamp 6-10

53

60G-74E
INSTRUMENT PANEL

60G-05-024

Dehumidifying

Push in the A/C button, and the desired

function button and move the air intake lever

to "FRESH AIR", the temperature control lever

to the desired temperature position, and the

fan switch to the desired fan speed position.

NOTE:

Because the air conditioner dehumidifies the

air, turning it on will help keep the windows

clear, even when blowing heated air using the

DEMIST or HEATER & DEMIST functions.
60G-05-025

NOTE:

There are two types of air conditioning

systems used in MARUTI vehicles. One type

uses refrigerant CFC-12, commonly called R-

12; the other type uses the new refrigerant

HFC-134a, commonly called R-134a. For each

system, the correct refrigerant must be used.

To identify the system, a label that states

"R134a" or "HFC 134a" is stuck on the front

side of the engine compartment if the system

uses R-134a refrigerant.
CAUTION

Using the wrong refrigerant may

damage the air conditioning system.

Use correct refrigerant only. Do not mix

the two refrigerants.

60G-74E
5-14

OTHER CONTROLS AND EQUIPMENT

OTHER CONTROLS AND EQUIPMENT

Parking Brake Lever 6-1

Pedals 6-2

Gear Lever 6-2

Fuel Filler Cap 6-3

Folding Rear Seats 6-4

Sun Visor 6-5

Interior Light Switch 6-5

Assist Grips 6-5

Bonnet 6-6

Cup Holder (if equipped) 6-7

Tyre Changing Tools 6-7

Luggage Compartment Trim 6-8

Trunk (Boot) Light 6-8

Front Seat Back Pocket (if equipped) 6-9

Rear spoiler with Stop lamp (if equipped) 6-9

Alloy Wheels (if equipped) 6-9

Power Antenna (if equipped) 6-10

Leather Cover (if equipped) 6-10

High Mount Stop Lamp 6-10

53

OTHER CONTROLS AND EQUIPMENTS

60G-74E

FUEL FILLER CAP

60G-06-002

The fuel filler cap is located on the left rear

side of the vehicle. The fuel filler lid can be

unlocked by pulling up the opener lever located

on the outboard side of the driver's seat and

locked by simply closing the lid.

Remove the fuel filler cap slowly. The

fuel may be under pressure and may

spray out, causing injury.
Petrol Is extremely flammable. Do not

smoke when refuelling, and make sure

there are no open flames or sparks in

the area.
60G-06-OO3

The fuel tank filler cap has a "screw-on ratcheting

type" feature.

• To remove - turn the cap counterclockwise.

Turn the cap slowly to allow any residual

pressure to escape.

• To install - turn the cap clockwise and

tighten it securely until a "ratcheting"

(clicking) sound is heard. The "ratcheting"

sound indicates that the cap is on properly.

6-3
56

60G-74E
OTHER CONTROLS AND EQUIPMENT

FOLDING REAR SEATS

70F-04-008E

If you need to replace the fuel cap, use

only a cap specified for your model.

Using an improper fuel cap can cause

a serious malfunction of the fuel

system. You can get the correct

replacement cap from your MARUTI

dealer.
63B-06-013

The rear seat of your vehicle can be folded

forward ro provide additional luggage space.

To lower the seatback, hook the webbing of

both outboard lap-shoulder belts in the belt

hangers, pull up the lock knobs (© and @)

simultaneously and fold forward the seatback.

To raise the seatback, lift it up and push back

until it locks into place.

When you move a seatback, make sure

the belt webbing is hooked in the belt

hangers (if equipped) so the seat belts

are not caught by the seatback, seat

hinge, or seat latch.This helps prevent

damage to the belt system.
63B-06-014

When returning a rear seat to the

normal position, make sure that

movement of the seatback is

unobstructed and the seatback is

securely latched.

57

6-4

60G-74E
INSPECTION AND MAINTENANCE

Interval: This interval should be Judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

FUEL

1. Air cleaner Paved-road

Dusty condition

2. Accelerator cable and Throttle shafts

3. Fuel tank cap, fuel lines & connections(leakage,damage)

4. Fuel filter (leakage)

CLUTCH AND TRANSMISSION

1. Clutch pedal (play)

2. Clutch slipping (dragging or excessive damage)

3. Manual Transmission/Transfer and Differential oil (level, leakage)

DRIVE SHAFTS

1. Drive shafts boots (bent of boots damage)

BRAKE

1. Brake fluid (level, leakage)

2. Brake pedal (pedal-to-wall clearance)

3. Parking brake lever and cable (play, damage)

4. a. Brake discs and pads, (wear)

b. Brake drums & shoes

5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)

6. Brake hoses and pipes (leakage, damage)
FREE

1

1
INSPECTIONS

5

6
10

12

Clean every 5,000 km. F
PERIODIC MAINTENANCE

20

24
30

36
40

48

Replace every 40,000 krr
50

60
SERVICE

60

72
AT

70

84
COST

80

96

Clean every 2,500 km or as required. Replace every 40,000 km. More frequent

replacement if dust condition is severe.

-

-

I

I

I

I

-

I

I

I

-

-

I

I
I&L

I

I

I

I

I

I

I

I

I

I

-

I

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

-

I

I

I

R

I

R

I

I

I

I

I

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

I

R

I

I

R

I

R

I

I

I

I

R

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

-

I

I

I

R

I

R

I

I

I

I

I

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

I

R

I

I

R

I

R

I

I

I

I

R

I

87

9-4

INSPECTION AND MAINTENANCE

60G-74E

Interval: This Interval should be judged

by odometer reading or months,

whichever comes first
km (x 1,000)

months

WHEEL

1. Tyres (air pressure, abnormal wear, crack, ROTATION)

2. Wheels (damage)

3. Front wheel bearings (loose, damage)

4. Rear wheel bearings (loose, damage)

FRONT AND REAR SUSPENSION

1. Suspension strut (oil leakage, damage)

2. Suspension arms and knuckle supports (loose.damage)

3. Rear spring (damage)

4. Shock absorbers (oil leakage, damage)

5. All bolts and nuts (loose)

6. Suspension arms and Tension rods

STEERING

1. Steering wheel (play, loose)

2. Power steering fluid (level, leakage)/connections

3. All rods and arms (loose, damage, wear)

ELECTRICAL

1. Battery electrolyte (level, leakage)

2. Wiring harness connection (looseness, damage)

3. Lighting system (operation, stains, damage)

4. Horn (operation)

5. System voltage

BODY

1. All chassis bolts and nuts (tighten)

2. All Latches, Hinges & Locks (function)
FREE

1

1
INSPECTIONS

5

6

Rotate and

I

-

-

I

-

-

I

-

-

I

I

I

I

-

I

I

-

-

I
I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

I

I&L
10

12
PERIODIC

20

24

inspect every 5,000

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
30

36

km

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
MAINTENANCE

40

48

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
50

60

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
SERVICE

60

72

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
AT

70

84

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
COST

80

96

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L

9-5
88

60G-74E
INSPECTION AND MAINTENANCE

CAUTION

When adding or replacing coolant,

use a high quality ethylene glycol

antifreeze and anticorrosion (Non-

Amine type) diluted with distilled

water. If the lowest ambient

temperature in your area is expected

to be -15°C (5°F) or above, make the

antifreeze concentration of the

mixture you use at least 30% but no

more than 50%. If -16°C (3°F) or

below, make the concentration at

least 50%. If the 50% concentration

does not provide adequate

protection against freezing, follow

the instructions on the antifreeze

container to obtain the desired

freezing point.

When putting the cap on the

reservoir tank, line up the arrow on

the cap and the arrow on the tank,

or coolant can leak out.
70F-07-019E

Coolant Replacement

1) When the engine is cool, remove the

radiator cap by turning it slowly to the left

until a "stop" is felt. Do not press down

while turning the cap. Wait until any

pressure is released, then press down on

the cap and continue turning it

anticlockwise.
60G-09-039E

It is dangerous to remove the radiator

cap when the water temperature is

high, because scalding fluid and steam

may be blown out under pressure. Watt

until the coolant temperature has

lowered before removing the cap.

2) Remove the reservoir tank cap. Remove

the reservoir by lifting it up, and drain the

reservoir completely by pouring the

coolant in to a suitable container.

95
9-12

INSPECTION AND MAINTENANCE

60G-74E

WINDSCREEN WASHER FLUID

AIR CLEANER

60G-09-008

3) Loosen the drain plug attached to the

lower part of the radiator and drain the

coolant into a suitable container.

4) Tighten the drain plug on the radiator, fill

the radiator with coolant and install the

radiator cap.

5) Refit the reservoir and fill it with the correct

coolant to the "FULL" line. Refit the

reservoir tank cap, ensuring the arrows are

correctly aligned.

CAUTION

The coolant must be replaced with the

vehicle on level ground.
63B-09-001

Check that there is washer fluid in the tank.

Refill it if necessary. Use a good quality

windscreen washer fluid, diluted with water as

necessary.

Do not use "antifreeze" solution in the

windscreen washer reservoir.This can

severely impair visibility when sprayed

on the windscreen, and can also

damage your vehicle's paint.

CAUTION

Damage may result if the washer motor

is operated whilst the fluid or fluid

nozzles are frozen or with no fluid in

the washer tank.
6OG-09-009

If the air cleaner is clogged with dust, there

will be greater intake resistance, resulting in

decreased power output and increased fuel

consumption.

Take out the air cleaner element after

unhooking the clamps shown in the illustration.

Blow off dust on air cleaner element by

compressed air. If the air cleaner element

appears to be dirty, replace it with a new one.

9-13
96

EMERGENCY SERVICE

60G-74E

CAUTION

Vehicle equipped with electronic fuel

injection system will not start by

pushing or towing as the fuel pump

will not work in this condition. This

starting method could also result in

permanent damage to the catalytic

converter. Use jump leads to start a

vehicle with a weak or flat battery.

60G-10-004E

When jump starting your vehicle, use the

following procedure:

1) Use only a 12 volt battery to jump start

your vehicle. Position the good 12V battery

close to your vehicle so that the jump leads

will reach both batteries. When using a

battery installed on another vehicle, DO

NOT LET THE VEHICLES TOUCH. Apply

the parking brakes fully on both vehicles.

2) Turn off all vehicle accessories, except

those necessary for safety reasons (for

example, headlights or hazard lights).
3) Make jump lead connections as follows:

a) Connect one end of the first jump lead

to the positive (+) terminal of the flat

battery.

b) Connect the other end to the positive

(+) terminal of the booster battery.

c) Connect one end of the second jump

lead to the negative (-) terminal of the

booster battery.

d) Make the final connection to an

unpainted, heavy metal part of the

engine of the vehicle with the flat

battery.

Never connect the jump lead directly

to the negative (-) terminal of the

discharged battery, or an explosion

may occur.

10-3
4) If the booster battery you are using is fitted

to another vehicle, start the engine of the

vehicle with the booster battery. Run the

engine at moderate speed.

5) Start the engine of the vehicle with the flat

battery.

6) Remove the jump leads in the exact

reverse order in which you connected

them.

118

60G-74E
EMERGENCY SERVICE

TOWING

If you need to have your vehicle towed, contact

a professional service.

CAUTION

To help avoid damage to your vehicle

during towing, proper equipment and

towing procedures must be used.

Manual Transmission

Whenever possible, your vehicle should be

towed from the front with the front wheels lifted.

If the steering and drivetrain are in good

condition, your vehicle may be towed from the

rear with the rear wheels lifted and the front

wheels on the ground. Before towing, make

sure the steering is unlocked and the

transmission is in neutral.
EMERGENCY REMEDIES

If the Starter Does Not Operate:

1) Try turning the ignition switch to the

"START" position with the headlights

turned on to determine the battery

condition. If the headlights go excessively

dim or go off, it usually means that either

the battery is flat or the battery terminal

contact is poor. Recharge the battery or

correct battery terminal contact as

necessary.

2) If the headlights remain bright, check the

fuses. If the reason for failure of the starter

is not obvious, there may be a major

electrical problem. Have the vehicle

inspected by your authorized MARUTI

dealer.

If the Engine is Flooded

If the engine is flooded with petrol, it may be

hard to start. If this happens, press the

accelerator pedal all the way to the floor and

hold it there while cranking the engine. (Do

not operate the starter motor for more than

15 seconds). Release the accelerator as soon

as the engine has started.
If the Engine Overheats

The engine could overheat temporarily under

severe driving conditions. If the engine coolant

temperature gauge indicates overheating

during driving:

1) Turn off the air conditioner, if equipped.

2) Take the vehicle to a safe place and park.

3) Let the engine run at normal idle speed

for a few minutes until the indicator is within

the normal, acceptable temperature range

between "H" and "C".

If you see or hear escaping steam, stop

the vehicle in a safe place and

Immediately turn off the engine to let it

cool. Do not open the bonnet when

steam is present. When the steam can

no longer be seen or heard, open the

hood to see if the coolant is still boiling.

If it is, you must wait until it stops

boiling before you proceed.

119

10-4