service schedule SUZUKI BALENO 1999 1.G Owners Manual

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Page 1 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E

TABLE OF CONTENTS
MAINTENANCE SERVICE RECORD

WARRANTY POLICY

BEFORE DRIVING

STEERING COLUMN CONTROLS

INSTRUMENT PANEL

OTHER CONTROLS AND EQUIPMENT

OPERATING YOUR VEHICLE

DRIVING TIPS

60G-74E

TABLE OF CONTENTS
MAINTENANCE SERVICE RECORD

WARRANTY POLICY

BEFORE DRIVING

STEERING COLUMN CONTROLS

INSTRUMENT PANEL

OTHER CONTROLS AND EQUIPMENT

OPERATING YOUR VEHICLE

DRIVING TIPS AND SAFE DRIVING

INSPECTION AND MAINTENANCE

EMERGENCY SERVICE

BODY WORK CARE

GENERAL INFORMATION

SPECIFICATIONS

SERVICE NETWORK

60G-74E

FOREWORD

This manual is an essential part of your

vehicle and should be kept with the vehicle

at all times. Please read this manual carefully

and review it from time to time. It contains

important information on safety, operation,

and maintenance. It is especially important

that this manual remain with the vehicle at

the time of resale. The next owner will need

this information also.

You are invited to avail the three free

inspection services as described in this

manual.Three free inspection coupons are

attached to this manual. Please show this

manual to your dealer when you take your

vehicle for any service.

To prolong the life of your vehicle and reduce

maintenance cost, the periodic maintenance

must be carried out according to the

"PERIODIC MAINTENANCE SCHEDULE"

described in "INSPECTION AND

MAINTENANCE" section of this manual.

Periodic maintenance is essential for

preventing trouble and accidents to ensure

your satisfaction and sefety.

Daily Inspection and Care as per "DAILY

INSPECTION CHECKLIST described in the

"INSPECTION AND MAINTENANCE" section

of this Manual is essential for prolonging the

operating lite of the vehicle and for safe driving.
MARUTI UDYOG LIMITED believes in

conservation and protection of Earth's

natural resources.

To that end, we encourage every vehicle

owner to recycle, trade in, or properly

dispose of, as appropriate, used motor oil,

coolant, and' other fluids; batteries; and

tyres.

MARUTI UDYOG LIMITED

All information in this manual is

based on the latest product

information available at the time of

publication. Due to improvements

or other changes, there may be

discrepancies between information

in this manual and your vehicle.

Maruti reserves the right to make

changes at any time without notice.

This vehicle may not comply with

standards or regulations of other

countries. Before attempting to

register this vehicle in any other

country, check all applicable

regulations and make any necessary

modifications.
IMPORTANT

WARNING/CAUTION/NOTE

Please read this manual and follow its

instructions carefully. To emphasise special

information, the words WARNING,

CAUTION, and NOTE have special

meanings. Information following these signal

words should be carefully reviewed.

WARNING

The personal safety of the driver,

passengers, or by standers may be

involved. Disregarding this information

could result in their injury or death.

CAUTION

These instructions point out special

service procedures or precautions that

must be followed to avoid damaging

the vehicle.

NOTE:

This provides special information to make

maintenance easier or important instructions

clearer.

0-1
3

Page 5 of 65

SUZUKI BALENO 1999 1.G Owners Manual
EMISSION WARRANTY 60G74E

6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,

will not be considered under warranty, unles

EMISSION WARRANTY 60G74E

6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,

will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per

actual under such repair or replacement.

7. Maruti will not be responsible for the cost of transportation of the vehicle to the nearest Maruti dealer workshop or any loss

due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/or repair by Maruti

dealer.

8. Maruti will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply with

the EMISSION STANDARDS.

9. Emission Warranty will not be affected on the change of owner, provided all the documents are available.

10. All maintenance actions (as specified in the Owner's manual and Service Booklet) need to be followed and recorded in the

manual for emission warranty.

11. The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceeding the test during

which the failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner's Manual and

Service Booklet from the date of original purchase of the vehicle) will also be required.

Conditions under which the Emission Warranty is not APPLICABLE

1. In the absence of valid PUC certificate.

2. Vehicle not serviced from Maruti authorised workshop as per the schedule specified in the Owner's Manual .

3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc.)

4. Use of non MGP (Maruti Genuine Part).

5. Vehicle tempered in an unauthorised manner.

6. Tampering with odometer so that the actual kilometer reading can not be read.

7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc.)

10

60G-74E

EMISSION WARRANTY

Annexure-A

List of parts covered under Emission Warranty

1. Fuel Injection Assembly, Pressure Regulator, Throttle Body Assembly.

2. Electronic Control Module (ECM).

3. Intake Manifold.

4. EGR Valve.

5. Distributor and internal parts.

6. Ignition coil.

7. Canister Assembly.

8. Vapour Liquid Separator.

9. Fuel Tank and Filler Cap.

10. PCV (Positive Crankcase Ventilation) Valve.

11. Oil Filler Cap.

12. Catalytic Convenor.

13. Exhaust Manifold.

14. All fuel Injection System related SENSORS.

11

Page 20 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
INSTRUMENT PANEL

60G-09-002

CAUTION

If you operate the engine with this

light on, severe engine damage can

result.

Do not rely on the Oil Pressure Light

to indicate the need to add oi

60G-74E
INSTRUMENT PANEL

60G-09-002

CAUTION

If you operate the engine with this

light on, severe engine damage can

result.

Do not rely on the Oil Pressure Light

to indicate the need to add oil. Be

sure to periodically check the engine

oil level (see pages 9-8 and 9-9).
70F-03-009

Charging Light

This light comes on when the ignition switch

is turned on, and goes out when the engine is

started. The light will come on and remain on

if there is something wrong with the battery

charging system. If the light comes on when

the engine is running, the charging system

should be inspected immediately by your

MARUTI dealer.

CAUTION

Do not continue driving long with the

charging light ON as this will drain the

battery 'dead'.
72F-05-027

"Malfunction Indicator" Light

Your vehicle has a computer-controlled

emission control system. A "Malfunction

Indicator" light is provided on the instrument

panel to indicate when it is necessary to have

the emission control system serviced. The

"Malfunction Indicator" light comes on when

the ignition switch is turned to "ON" and goes

out when the engine is started.

If the "Malfunction Indicator" light comes on

when the engine is running, there is a problem

with the emission control system. Take the

vehicle to your MARUTI dealer to have the

problem corrected.

CAUTION

Continuing to drive the vehicle when

the "Malfunction Indicator" light is on

can cause permanent damage to the

vehicle's emission control system, and

can affect fuel economy and

driveability.

5-4

INSTRUMENT PANEL
60G-74E

70F-03-042

Turn Signal Indicators

When you turn on the left or right turn signals,

the corresponding green arrow on the

instrument panel will flash along with the

respective turn signal lights. When you turn

on the hazard warning switch, both arrows will

flash along with all of the turn signal lights.

70F-03-043

Main Beam (High Beam) Indicator Light

This indicator comes on when headlight main

beams (high beams) are turned on.
SPEEDOMETER/ODOMETER/

TRIPMETER (if equipped)

60G-05-003

© Speedometer

© Odometer

(D Trip meter

© Trip meter reset knob

The speedometer indicates vehicle speed in

km/h.The odometer records the total distance

the vehicle has been driven. The tripmeter can

be used to measure the distance travelled on

short trips or between fuel stops. You can reset

the tripmeter to zero by pushing the reset

knob.
CAUTION

Keep track of your odometer reading

and check the maintenance schedule

regularly for required services.

Increased wear or damage to certain

parts can result from failure to perform

required services at the proper mileage

intervals and your warranty rights may

be affected.

5-5

42
41

Page 41 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
INSPECTION AND MAINTENANCE

INSPECTION AND MAINTENANCE

Periodic Maintenance Schedule.. 9-2

Engine Oil and Filter 9-7

Gear OH 9-10

Engine Coolant 9-11

Windscreen Washer Fluid 9-13

Air C

Page 42 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
INSPECTION AND MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

The following table shows when regular

maintenance on your vehicle is required. This

table shows in kilometres and months when

i

60G-74E
INSPECTION AND MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

The following table shows when regular

maintenance on your vehicle is required. This

table shows in kilometres and months when

inspections, adjustments, lubrication and other

services should be performed.

Maruti recommends that maintenance

on your Maruti vehicle be performed by

Maruti Authorised Dealer/Service

Station.
CAUTION

Whenever it becomes necessary to

replace parts on your vehicle, it is

recommended that you use MARUTI

GENUINE PARTS (MGP).

85

9-2

INSPECTION AND MAINTENANCE

6OG-74E

PERIODIC MAINTENANCE SCHEDULE

A....Ad]ust. l....lnspect and correct or replace If necessary.

T....Tighten to specified torque. C....CIean.

R....Replace or change. O....Rotate

L....Lubrlcate.

Note:

This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals

respectively.

Interval: This interval should be judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

ENGINE

1. Water pump drive belt (tension, wear)

2. Engine coolant (level, leakage)

3. Engine oil (API GRADE SF, SG, SH) & Oil filter

4. Cooling system hoses and connections (leakage, damage)

5. Engine bolts (All cylinder head and manifold fixings)

6. Engine mounting (loose, damage)

7. Valve clearance

8. Camshaft timing belt (damage, wear)

9. Exhaust system (noise, leakage or otherwise defective)

10. Positive crankcase ventilation System (Hoses, connections and valve;

IGNITION

1. Ignition wiring, (damage, deterioration)

2. Spark plugs (clean and adjust the gap)
FREE INSPECTIONS

1

1

A

I

R

I

-

-

-

_
5

6

I

I

I

I

-

-

A

-
10

12

I

I

R

I

T

T

-

-
PERIODIC MAINTENANCE SERVICE AT COST

20

24

I

R

R

I

-

-

A

I

Replace every 1,00,000 km

-

-

-
I

I

-

-
-

-

-

I
I

I

I

R
30

36

I

I

R

I

T

T

-

-

-

-

-

I
40

48

I

R

R

I

-

-

A

I

I

I

I

R
SO

60

I

I

R

I

T

T

-

-

-

-

-

I
60

72

R

R

R

I

-

-

A

I

I

I

I

R
70

84

A

I

R

I

T

T

-

-

-

-

-

I
80

96

I

R

R

I

-

-

A

I

I

I

I

R

9-3
86

Page 51 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
INSPECTION AND MAINTENANCE

Hitting curbs and running over rocks

can damage tyres and affect wheel

alignment. Be sure to have tyres and

wheel alignment checked periodically

by your MARUT

60G-74E
INSPECTION AND MAINTENANCE

Hitting curbs and running over rocks

can damage tyres and affect wheel

alignment. Be sure to have tyres and

wheel alignment checked periodically

by your MARUTI dealer.

4) Check for loose wheel nuts.

5) Check that there are no nails, stones, or

other objects sticking into the tyres.

Your MARUTI is equipped with tyres

which are all the same type and size.

This is important to ensure proper

steering and handling of the vehicle.

Never mix tyres of different size or type

on the four wheels of your vehicle. The

size and type of tyres used should be

only those approved by MARUTI as

standard or optional equipment for

your vehicle.
Replacing the wheels and tyres

equipped on your vehicle with certain

combinations of aftermarket wheels

and tyres can significantly change the

steering and handling characteristics

of your vehicle. Therefore, use only

those wheel and tyre combinations

approved by MARUTI as standard or

optional equipment for your vehicle.

CAUTION

Replacing the original tyres with tyres

of a different size may result in false

speedometer or odometer readings.
60G-09-019E

Tyre Rotation

To avoid uneven wear of your tyres and to

prolong their life, rotate the tyres as illustrated.

Tyres should be rotated every 5,000 km as

recommended in the periodic maintenance

schedule. After rotation, adjust front and rear

tyre pressures to the specification listed on

your vehicle's Tyre Inflation Pressure Label.

103

9-20

INSPECTION AND MAINTENANCE

60G-74E

60G-06-009

5)
Changing Wheels

To change a wheel, use the following

procedure:

1) Remove the jack , tools and spare wheel

from the vehicle

2) Loosen, but do not remove the wheel nuts. '

3) Jack up the vehicle (follow the jacking

instructions in the EMERGENCY

SERVICE section in this manual)

4) Remove the wheel nuts and wheel.
60G-09-020E

Install the new wheel and replace the

wheel nuts with their cone shaped end

facing the wheel. Tighten each nut snugly

by hand until the wheel is securely seated

on the hub.

Lower the jack and fully tighten the nuts

[to 8.5 kg-m (61.5 Ib-ft)] in a crisscross

fashion with a wrench as shown in the

illustration.
60G-09-021

Full Wheel Cover (if equipped)

Your vehicle includes a jack crank, which has

a flat end. Use the jack crank to remove the

full wheel cap, as shown above.

9-21
104