180 SUZUKI GRAND VITARA 1999 2.G Owners Manual

IGNITION SYSTEM (FOR H27 ENGINE) 6F2-11
2) Install CMP sensor to camshaft.
Fit the dog of CMP sensor coupling into the slots of cam-
shaft, when installing. The dogs of CMP sensor coupling are
offset. Therefore, if the dogs can not be fitted into the slots,
turn the CMP sensor shaft by 180 degree and try again.
3) Tighten CMP sensor bolt (3).
Tightening torque
CMP sensor bolt (a) : 15 N·m (1.5 kg-m, 11.0 lb-ft)
4) Connect CMP sensor coupler (2) to CMP sensor (1).
5) Install A/T fluid level gauge and filler tube.
Tightening torque
A/T filler tube bolt (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
1. CMP sensor
2. CMP sensor coupling
3. Camshaft
A : Slot offset
12
2
3, (a)
1
(a)

6H-6 CHARGING SYSTEM
Specifications
Battery
Generator
Tightening Torque Specification
Battery type 55D23L 75D23L 95D26L
Rated capacity AH/5HR, 12 Volts 48 52 66
Electrolyte L (US/Imp.pt) 3.9 (8.24/6.86) 3.9 (8.24/6.86) 4.0 (8.53/7.04)
Electrolyte S.G. 1.28 when fully charged at 20°C (68°F)
Type 105 A type
Rated voltage 12 V
Nominal output 105 A
Permissible max. speed 18000 r/min.
No-load speed 1150 r/min (rpm)
Setting voltage 14.2 to 14.8 V
Permissible ambient temperature–30 to 90 °C (–22 to 194 °F)
Polarity Negative ground
Rotation Clockwise viewed from pulley side
Fastening partTightening torque
Nm kg-m lb-ft
Body ground bolt 8 0.8 6.0
Generator mounting bolts and nut 23 2.3 16.5
“B” terminal inner nut 3.6 0.37 3.0
“B” terminal outer nut 8 0.8 6.0
Generator pulley nut 111 11.2 81.5
Rear end frame nuts 4.5 0.45 3.5
Rear end cover nuts 4.5 0.45 3.5
Stator stud bolts 9.8 1.0 7.0
Drive end bearing plate screws 3.0 0.30 2.2
Rectifier screws 3.0 0.30 2.2
Regulator and brush holder screws 2.0 0.20 1.5
Terminal plate bolt 3.9 0.39 3.0

7F-16 DIFFERENTIAL (REAR)
6) Select adjusting shim(s) (2) closest to calculated value from
among following available sizes and put it in place and then
press-fit rear bearing (1).
Calculated valve
“f” : Closest value to “e” (refer to Step 5).)
Special tool
(G) : 09925-18011
(H) : 09927-66010
Available shim thickness
: 1.12, 1.15, 1.18, 1.21,1.24, 1.27, 1.30 and 0.3 mm
(0.044, 0.045, 0.046, 0.047 0.048, 0.049, 0.050 and 0.012 in.)
7) With new pinion spacer (3) inserted as shown in the figure,
install front bearing (5) to differential carrier (4).
8) Using special tool and plastic hammer, drive oil seal (2) into
differential carrier (1) till it becomes flush with carrier end.
Then apply grease “A” to oil seal lip.
“A” : Grease 99000-25010
Special tool
(I) : 09951-18210
3. Drive bevel pinion
NOTE:
Make sure to use new spacer for reinstallation.
Apply differential oil to bearings.
1. Drive bevel pinion
2. Rear bearing

7F-22 DIFFERENTIAL (REAR)
Special Tool
09900-20606 09900-20701 09913-61510 09913-65135
Dial gauge Magnetic stand Bearing puller Bearing puller
09922-76570 09913-75510 09913-85230 09922-66021
Attachment Bearing installer Bearing removing jig Flange holder
09922-75222 09922-76560 09924-74510 09925-18011
Preload checking tool Preload checking tool Installer attachment Bearing installer
09926-68310 09926-78311-002 09926-78320 09927-66010/J-23082-01
Bearing installer Pinion mounting dummy
(See NOTE.)Mounting dummy Oil pump aligner