rear door SUZUKI GRAND VITARA 2002 2.G Service Owner's Manual

YH4
GRAND
VITARA
ªa ± b'º : 448 mm (17.64 in.)
ªa ± f'º : 1054 mm (41.50 in.)
ªa ± hº : 926 mm (36.43 in.)
ªa ± gº : 1050 mm (41.34 in.)
ªb ± b'º : 888 mm (34.96 in.)
ªb ± dº : 400 mm (15.75 in.)
ªb' ± fº : 1314 mm (51.73 in.)
ªb ± eº : 837 mm (32.95 in.)
ªb ± fº : 892 mm (35.12 in.)ªb' ± cº : 650 mm (25.59 in.)
ªb' ± gº : 996 mm (39.21 in.)
ªb' ± fº : 1314 mm (51.73 in.)
ªc ± dº : 1245 mm (49.02 in.)
ªc ± eº : 1293 mm (50.90 in.)
ªf ± f'º : 1030 mm (40.55 in.)
ªf' ± gº : 512 mm (20.16 in.)
ªg ± hº : 808 mm (31.79 in.)
ªg ± g'º : 1544 mm (60.79 in.)
a. Clip hole in the center of head lining rear installation section
b (b'). Innermost end of roof panel installation section
c. Installation hole in upper part of back door striker
d. Installation hole in uppermost part of upper hinge
e. Installation hole in uppermost part of lower hinge
f (f'). Innermost end of rear floor tail member installation section
g (g'). Installation hole in outer upper section of R-COMB R lamp
h. Nut hole
BODY SERVICE 9-29
4 door model

YH4
GRAND
VITARA
Hole to hole distance
a ± c : 981 mm (38.62 in.)
b ± b' : 1390 mm (54.72 in.)
b ± c' : 1404 mm (55.28 in.)
c ± c' : 1008 mm (39.69 in.)
e ± e' : 1110 mm (43.70 in.)
e ± i : 1036 mm (40.79 in.)
f ± i : 688 mm (27.09 in.)g ± g' : 1145 mm (45.08 in.)
g ± h : 1017 mm (40.04 in.)
g ± j : 1078 mm (42.44 in.)
h ± h' : 1338 mm (52.68 in.)
h ± j : 1459 mm (57.44 in.)
j ± k : 548 mm (21.57 in.)
l ± l' : 956 mm (37.64 in.)
a. Garnish installation clip hole
b (b'). Front end of front windshield lower installation section
c (c'). Front end of front windshield upper installation section
d. Hole in F door lower hinge at rear
e. Trim installation clip hole
f (f'). Scuff installation hole (at rearmost end)
g (g'). Trim installation hole
h (h').
11 jig hole
i. Installation hole for F seat front inside
j. Installation hole for F seat rear inside
k (k'). F seat belt installation hole
l (l'). Innermost end of side body installation section
9-30 BODY SERVICE
2 door model

YH4
GRAND
VITARA
Hole to hole distance
a ± d : 1154 mm (45.43 in.)
a ± f : 1150 mm (45.28 in.)
b ± f : 1165 mm (45.87 in.)
c ± e : 1142 mm (44.96 in.)
c ± g : 1246 mm (49.06 in.)
d ± e : 1146 mm (45.12 in.)
a. Hole in door upper hinge at rear
b. Hole in door lower hinge at rear
c. Trim installation clip hole
d.
7 jig hole
e. Scuff installation hole (rearmost end)
f. Door striker lower section installation hole
g. F seat belt installation hole
BODY SERVICE 9-31
2 door model

YH4
GRAND
VITARA
Hole to hole distance
a ± a' : 1112 mm (43.78 in.)
a ± f' : 1134 mm (44.65 in.)
a ± g' : 796 mm (31.34 in.)
a' ± f : 1156 mm (45.51 in.)
a' ± g : 824 mm (32.44 in.)
b ± d : 1229 mm (48.39 in.)
c ± d : 1324 mm (52.13 in.)
e ± e' : 1544 mm (60.79 in.)
f ± f' : 1029 mm (40.51 in.)
a (a'). Trim installation clip hole
b. Installation hole in uppermost part of upper hinge
c. Installation hole in outside part of lower hinge
d. Installation hole in uppermost part of rear gate striker
e (e'). Installation hole in outer upper section of R-COMB R (L) lamp
f (f'). Innermost end of rear floor tail member installation section
g (g'). Garnish installation clip hole
9-32 BODY SERVICE
2 door model

YH4
GRAND
VITARA
1. Side body inner panel
2. Rear wheel housing outer rear panel
3. Rear wheel housing panel
4. Rear floor panel
5. Tail lower member
6. Center floor panel
7. Front floor panel
8. Center floor member
9. Side sill inner panel
10. Side outer panelªAº: Apply sealant
ªBº: Brush treatment
9-38 BODY SERVICE
SEALANT APPLICATION AREA
4 door model

YH4
GRAND
VITARA
1. Side body inner panel
2. Rear wheel housing panel
3. Rear floor panel
4. Center floor panel
5. Front floor panel
6. Center floor member
7. Side sill inner panelªAº: Apply sealant
ªBº: Brush treatment
BODY SERVICE 9-47
2 DOOR MODEL

YH4
GRAND
VITARA
ªaº: 200 mm (7.87 in.)
ªbº: 100 mm (3.94 in.)
ªAº: Apply rust proof wax (hot wax 50
m or more)
ªBº: Apply rust proof wax (high viscosity wax 50
m or more)1. Side body outer
2. Side sill inner
3. Frame
4. Main floor
5. Rear fender
6. Rear wheel housing
7. Center floor
BODY SERVICE 9-51
UNDERCOATING / ANTI-CORROSION COMPOUND APPLICATION AREA
4 door model

YH4
GRAND
VITARA
ªaº: 30 mm (1.18 in.)
ªbº: 100 mm (3.94 in.)
ªAº: Apply undercoating (PVC, 400
m or more)
ªBº: Additional applying of under coating
ªBº: (for 5 door vehicle without splush guard)
ªCº: Apply PVC chip resistant material (200
m or more)1. Side body outer
2. Side sill inner
3. Main floor
4. Front fender
5. Front wheel housing
6. Frame
7. Dash panel
8. Center floor
9. Rear floor
Vehicle produced in IWATA
VIEW: Z
9-52 BODY SERVICE

YH4
GRAND
VITARA
ªaº: 30 mm (1.18 in.)
ªbº: 100 mm (3.94 in.)
ªAº: Apply undercoating (PVC, 400
m or more)
ªBº: Additional applying of under coating
ªBº: (for 5 door vehicle without splush guard)
ªCº: Apply PVC chip resistant material (200
m or more)1. Side body outer
2. Side sill inner
3. Main floor
4. Front fender
5. Front wheel housing
6. Frame
7. Dash panel
8. Center floor
9. Rear floor
Vehicle produced in CAMI
VIEW : Z
BODY SERVICE 9-53

YH4
GRAND
VITARA
9-56 BODY SERVICE
BADC
ªaº: 30 mm (1.18 in.)
ªbº: 100 mm (3.93 in.)
ªAº: Apply undercoating (PVC, 400
m or more)
ªBº: Additional applying of under coating
ªBº: (for 5 door vehicle without splush guard)
ªCº: Apply PVC chip resistant material (200
m or more)1. Side body outer
2. Side sill inner
3. Main floor
4. Front fender
5. Front wheel housing
6. Frame
7. Dash panel
8. Center floor
9. Rear floorB ± B
A ± A
C ± C
VIEW : Z