belt SUZUKI GRAND VITARA 2007 3.G Service Manual

Downloaded from www.Manualslib.com manuals search engine 7-6 DRIVING TIPS
66J21-03E
WARNING
In addition to following the driving
tips in this section, it is important to
observe the following precautions for
on-road and off-road driving.
 Driver and passengers should wear
seat belts at all times.
 Do not let anyone else drive your
vehicle unless they are also aware
of the vehicle characteristics and
handling differences described in
this section.
 Avoid loaning your vehicle to any-
one unless you accompany them.
 Make sure your tires are in good
condition and always maintain the
specified tire pressure. Refer to
“Tires” in the “INSPECTION AND
MAINTENANCE” section for
details.
 Do not use tires other than those
specified by SUZUKI. Never use dif-
ferent sizes or types of tires on the
front and rear wheels. For informa-
tion regarding the specified tires,
refer to the Tire Inflation Pressure
Label located on the driver’s side
door pillar or the “SPECIFICA-
TIONS” section.
(Continued)
WARNING
(Continued)
 Never use oversized tires or special
shocks and springs to raise (jack
up) your vehicle. This will raise the
center of gravity of the vehicle and
change its handling characteris-
tics. Oversized tires may also rub
against the fender over bumps,
causing vehicle damage or tire fail-
ure.
 After driving through water, mud or
sandy ground, test the brakes while
driving at a slow speed to see if
they have maintained their normal
effectiveness. If the brakes are less
effective than normal, dry them by
repeatedly applying the brakes
while driving slowly until the
brakes have regained their normal
effectiveness.
 Do not use “4H LOCK” or “4L
LOCK” drive for normal driving.
 After extended operation in mud,
sand or water, have the brakes
inspected by your authorized
SUZUKI dealer as soon as possi-
ble.

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
9
66J21-03E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 9-2
Periodic Maintenance Schedule ........................................ 9-3
Drive Belt ............................................................................. 9-7
Engine Oil and Filter ........................................................... 9-7
Gear Oil ................................................................................ 9-11
Automatic Transmission Fluid ........................................... 9-13
Engine Coolant .................................................................... 9-15
Windshield Washer Fluid ................................................... 9-17
Air Cleaner ........................................................................... 9-18
Spark Plugs ......................................................................... 9-18
Brakes .................................................................................. 9-19
Steering Wheel .................................................................... 9-21
Clutch Pedal ........................................................................ 9-22
Tires ...................................................................................... 9-22
Battery .................................................................................. 9-33
Fuses .................................................................................... 9-33
Headlight Aiming ................................................................. 9-36
Bulb Replacement ............................................................... 9-37
Wiper Blades ....................................................................... 9-42
Air Conditioning System .................................................... 9-45

Downloaded from www.Manualslib.com manuals search engine 9-1 INSPECTION AND MAINTENANCE
66J21-03E
60A187S
WARNING
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be espe-
cially careful to observe:
 To prevent damage or unintended
inflation of the air bag system, be
sure the battery is disconnected
and the ignition switch has been in
the “LOCK” position for at least 90
seconds before performing any
electrical service work on your
SUZUKI. Do not touch air bag sys-
tem components or wires. The
wires are wrapped with yellow tape
or yellow tubing, and the couplers
are yellow for easy identification.
(Continued)
WARNING
(Continued)
 Do not leave the engine running in
garages or other confined areas.
 When the engine is running, keep
hands, clothing, tools and other
objects away from the moving fan
and fan belt.
 When it is necessary to do service
work with the engine running, make
sure that the parking brake is set
fully and the transmission is in
Neutral (for manual transmission
vehicles) or Park (for automatic
transmission vehicles).
 Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
 Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
 Do not allow smoking, sparks or
flames around gasoline or the bat-
tery. Flammable fumes are present.
 Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
(Continued)
WARNING
(Continued)
 Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
 Keep used oil, engine coolant and
other fluids away from children and
pets. Dispose of used fluids prop-
erly; never pour them on the
ground, into sewers, etc.

Downloaded from www.Manualslib.com manuals search engine 9-3 INSPECTION AND MAINTENANCE
66J21-03E
Periodic Maintenance ScheduleR: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.52537.55062.57587.5100112.5125
months 7.5 1522.53037.54552.56067.575ENGINE & EMISSION CONTROL
1. Drive belt
Tension check, *adjustment, *replacement
–
–
–
I
–
–
–
R
–
–
*2. Valve lash (clearance) – – I – – I – – I –
3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – – – I – – – I – –
5.Engine coolant
–
–
–
R
–
–
–
R
–
–
*6. Exhaust pipes and mountings – – – I – – – I&(R) – –
*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – – – I – –
9.Spark plugs
–
–
–
–
–
–
–
R
–
–
*10. Ignition coil (Plug cap) – – – I – – – I – –
*11.
Fuel tank & cap
–
–
–
I
–
–
–
I
–
–
12. Air cleaner filter element – – – R – – – R – –
*13.
Fuel filter
–
–
–
–
–
–
–
–
–
–
*14. Fuel lines and connections – – – I – – – I – –
*15.
Canister air suction filter
Replace every 250000 km (150000 miles) or 180 months
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-4 INSPECTION AND MAINTENANCE
66J21-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
#1: Inspect at 250000 km (150000 miles) or 180 months.
NOTE:
The maintenance services enclosed with rectangle are recommended maintenance items.
Item 6 (R) is applicable to the exhaust mounting rubber only.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150ENGINE & EMISSION CONTROL
1. Drive beltTension check, *adjustment, *replacement
–
I
–
–
–
R
–
–
–
I
*2. Valve lash (clearance) – I – – I – – I – –3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – I – – – I – – – I5.Engine coolant
–
R
–
–
–
R
–
–
–
R
*6. Exhaust pipes and mountings – I – – – I&(R) – – – I*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – I – – – I9.Spark plugs
–
–
–
–
–
R
–
–
–
–
*10. Ignition coil (Plug cap) – I – – – I – – – I*11.
Fuel tank & cap
–
I
–
–
–
I
–
–
–
I (#1)
12. Air cleaner filter element – R – – – R – – – R*13.
Fuel filter
–
–
–
–
–
–
–
–
–
R
*14. Fuel lines and connections – I – – – I – – – I (#1)*15.
Canister air suction filter
Replace every 250000 km (150000 miles) or 180 months
The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion
of the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated inter-
vals and the maintenance recorded.
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-8 INSPECTION AND MAINTENANCE
66J21-03E
NOTE:
I – Inspect and correct or replace if necessary
T – Tighten to the specified torque
R – Replace or change
L – Lubricate
*1 Inspect more frequently if the vehicle is used under dusty conditions.
*2 Clean more frequently if the air flow from the air conditioner decreases.Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
– B – – E H Automatic transmission (A/T) fluid REvery 25000 km (15000 miles)
or 15 months
– B – – E H Transfer, Differential and Extension oil REvery 25000 km (15000 miles)
or 15 months
– B – – – – Bolts and nuts on suspension TEvery 10000 km (6000 miles)
or 6 months
– B C – – – Drive belt IEvery 25000 km (15000 miles)
or 15 months
– – C D – – Air conditioner filter element *2IEvery 10000 km (6000 miles)
or 6 months
REvery 50000 km (30000 miles)
or 30 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-9 INSPECTION AND MAINTENANCE
66J21-03E
Drive BeltMake sure the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning or excessive
belt wear can result. When you press the
belt with your thumb midway between the
pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your SUZUKI dealer.
52D029
Engine Oil and FilterSpecified Oil
52D083
(1) Preferred
Use engine oil with the American Petro-
leum Institute Certified For Gasoline
Engines “Starburst” symbol.
Select the appropriate oil viscosity accord-
ing to the above chart.
We highly recommend you use SAE 5W-
30 oil.
WARNING
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
DEFL: 4 – 7 mm (0.16 – 0.28 in.) DEFL: 9 – 11 mm (0.35 – 0.43 in.)
PS
GE
AC→: 100 N (22 lbs, 10 kg) press
GE: Generator
DEFL: Deflection
PS: Power steering pump
AC: Air conditioner compressor
CAUTION
Failure to use the recommended oil
can result in engine damage.C
Fo o-30
-22-20
-4-10
14 32 50 68 86 104010203040
10W-30
(1)
5W-30
Temperature
EXAMPLE
“Starburst”
Drive Belt: 1, 2
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-26 INSPECTION AND MAINTENANCE
66J21-03E
D. Construction Code
This letter code is used to indicate the
type of ply construction in the tire. The
letter “R” means radial ply tire con-
struction, the letter “D” means diago-
nal or bias ply construction, and the
letter “B” means belted-bias ply con-
struction.
E. Rim Diameter
This two-digit number is the wheel or
rim diameter in inches.
Tire Inflation PressureTire inflation pressure should be checked
when the tire is cold. “Cold tire inflation
pressure” is the pressure in a tire that has
been driven less than 1 mile (1.6 km) or
has been standing for three hours or more.
54G307
The front, rear and spare tire pressure
specifications for your vehicle are shown
below and are listed on the Tire and Load-
ing Information Label, which is located on
the driver’s door lock pillar. The Tire and
Loading Information Label contains the fol-
lowing information:
 Seating Capacity
 Maximum Allowed Combined Weight of
Occupants and Cargo
Original Tire Size
 Recommended Cold Tire Inflation Pres-
sure of Original TiresMeasuring air pressure
Use the following steps to achieve proper
tire inflation:
1) Identify the recommended tire pressure
on the vehicle’s Tire and Loading Infor-
mation Label or in the owner’s manual.
2) Remove the valve cap from the tire
valve stem.
3) Using a reliable pressure gauge, mea-
sure the tire inflation pressure by press-
ing the tire gauge firmly onto the valve
to get a pressure measurement.
Remember that inflation pressures
should be checked when the tires are
“cold”, meaning before they have been
driven one mile or after sitting for three
hours or more allowing the tire to cool
to ambient air temperature.
4) If the air pressure is too high, slowly
release the air by pressing on the tire
valve stem with the edge of the tire
gauge until you reach the correct pres-
sure.
WARNING
Your SUZUKI is equipped with tires
which are all the same type and size.
This is important to ensure proper
steering and handling of the vehicle.
Never mix tires of different size or
type on the four wheels of your vehi-
cle. Mixing tires could cause you to
lose control while driving which may
lead to an accident. The size and type
of tires used should be only those
approved by SUZUKI Motor Corpora-
tion as standard or optional equip-
ment for your vehicle.
Recommended Cold Tire Inflation
Pressures
Front Tires220 kPa
32 psi
Rear Tires220 kPa
32 psi
Spare220 kPa
32 psi
Tires: 6

Downloaded from www.Manualslib.com manuals search engine 11-3 APPEARANCE CARE
66J21-03E
Vehicle Cleaning
76G044S
Cleaning InteriorVinyl upholstery
Prepare a solution of soap or mild deter-
gent mixed with warm water. Apply the
solution to the vinyl with a sponge or soft
cloth and let it soak for a few minutes to
loosen dirt. Rub the surface with a clean,damp cloth to remove dirt and the soap
solution. If some dirt still remains on the
surface, repeat this procedure.
Fabric upholstery
Remove loose dirt with a vacuum cleaner.
Using a mild soap solution, rub stained
areas with a clean damp cloth. To remove
soap, rub the areas again with a cloth
dampened with water. Repeat this until the
stain is removed, or use a commercial fab-
ric cleaner for tougher stains. If you use a
fabric cleaner, carefully follow the manu-
facturer’s instructions and precautions.
Leather upholstery
Remove loose dirt with a vacuum cleaner.
Using a mild soap or saddle soap solution,
wipe dirt off with a clean damp soft cloth.
To remove soap, wipe the areas again with
a soft cloth dampened with water. Wipe the
areas dry with a soft dry cloth. Repeat this
until the dirt or stain is removed, or use a
commercial leather cleaner for tougher dirt
or stains. If you use a leather cleaner, care-
fully follow the manufacture’s instructions
and precautions. Do not use solvent type
cleaners or abrasive cleaners.
Seat belts
Clean seat belts with a mild soap and
water. Do not use bleach or dye on the
belts. They may weaken the fabric in the
belts.
Vinyl floor mats
Ordinary dirt can be removed from vinyl
with water or mild soap. Use a brush tohelp loosen dirt. After dirt is loosened,
rinse the mat thoroughly with water and
dry it in the shade.
Carpets
Remove dirt and soil as much as possible
with a vacuum cleaner. Using a mild soap
solution, rub stained areas with a clean
damp cloth. To remove soap, rub the areas
again with a cloth dampened with water.
Repeat this until the stain is removed, or
use a commercial carpet cleaner for
tougher stains. If you use a carpet cleaner,
carefully follow the manufacturer’s instruc-
tions and precautions.
Instrument panel and console
NOTE:
Wipe up spills containing chemicals, alco-
hol, etc., immediately with a soft, damp
cloth. Use a mild soap solution if neces-
sary. Do not use cleaners or polishes con-
taining strong solvents or acidic solutions.
These chemicals may stain and discolor
the instrument panel and console.
Cleaning the Exterior
WARNING
When cleaning the interior or exterior
of the vehicle, NEVER USE flammable
solvents such lacquer thinners, gas-
oline, benzene or cleaning materials
such as bleaches and strong house-
hold detergents. The materials could
cause personal injury or damage to
the vehicle.
CAUTION
It is important that your vehicle be
kept clean and free from dirt. Failure
to keep your vehicle clean may result
in fading of the paint or corrosion to
various parts of the vehicle body.
Vehicle Cleaning: 5

Downloaded from www.Manualslib.com manuals search engine 12-3 GENERAL INFORMATION
66J21-03E
On-Board Vehicle Computers
and Event Data RecordersYour vehicle is equipped with on-board
computer systems which monitor and
control several aspects of vehicle per-
formance, including the following:
 Emission-related components and
engine parameters such as engine
speed and throttle position are moni-
tored to provide emissions control
and to provide optimum fuel econ-
omy. Your vehicle also has an on-
board diagnostic system which mon-
itors and records information about
emission-related malfunctions.
 Signals from various sensors are
monitored to provide air bag deploy-
ment.
 If your vehicle is equipped with
antilock brakes, conditions such as
vehicle speed and brake perfor-
mance are monitored, so that the
ABS system can provide effective
antilock braking. If your vehicle has
an Electronic Stability Program
(ESP
®) system, conditions such as
yaw rate, lateral acceleration, and
brake fluid pressure are monitored,
so that the ESP
® system can help
the driver control the vehicle in diffi-
cult driving situations.
Some information may be stored by
the on-board computers during normaloperation of the vehicle. This stored
information can assist technicians in
repairing the vehicle when malfunc-
tions occur. Other information is stored
only in the event of crash, by computer
systems that are commonly called
Event Data Recorders (EDRs).
In a crash event, EDRs such as the
Airbag Sensing and Diagnostic Mod-
ule (SDM) in your vehicle may record
information about the condition of the
vehicle and how it was operated, such
as data related to airbag readiness,
airbag performance, safety belt usage,
and the severity of the collision. These
data can help provide a better under-
standing of the circumstances in which
crashes and injuries occur and lead to
the designing of safer vehicles. The
SDM in your vehicle does not collect
or store personal information.
To read the stored information, special
equipment is needed and access to
the vehicle or storage device is
required. SUZUKI will not access infor-
mation about a crash event or share it
with others other than with the consent
of the vehicle owner or lessee, in
response to an official request from
the police or similar government office,
as part of SUZUKI’s defense of litiga-
tion through the discovery process, or
as required by law.In addition, once SUZUKI collects or
receives data, SUZUKI may use the
data for research conducted by
SUZUKI, make the data available for
outside research if need is shown and
confidentiality is assured, or make
summary data which does not identify
specific vehicles available for outside
research.
Others, such as law enforcement per-
sonnel, may have access to the spe-
cial equipment that can read the
information if they have access to the
vehicle or storage device.
Reporting Safety Defects: NO