Fluid SUZUKI GRAND VITARA 2018 User Guide

7-10
INSPECTION AND MAINTENANCE
54P00-01E
NOTE:
*1:Clean more frequently if the air flow from the air conditioner decreases.
For diesel engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
km (×1000)204060miles (×1000)12.52537.5months122436Brake
Brake discs and padsI
Brake hoses and pipesI
Brake fluid ReplacementR
Brake lever and cable Adjustment (1st 20000 km only)I
Chassis, body and others
Clutch (Pedal and fluid level)I
Wheel bearingsSevere onlyI
Suspension systemI
Steering systemI
Air conditioner filter element
(if equipped) *1Inspection First time only NormalI
Second time and after NormalI
Replacement NormalR
Inspection or replacement
SevereIR
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.

7-11
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
NOTE:
*1: Replace when the oil change request light blinks or each months that listed in table.
*2: Inspect more frequently if the vehicle is used under dusty conditions.
For diesel engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
km (×1000)2.520-30-4080160miles (×1000)1.56212.5-18.75-2550100months-122424364896Engine and powertrain
Engine oil and
engine oil filter
*1Synthetic oil NormalRSevereR
Engine coolant “SUZUKI LLC:
Super (Blue)” (#1)First time onlyR
Second time and afterR
“SUZUKI LLC: Standard (Green)”R
Fuel and emission control system
Air cleaner filter
element *2Paved-road NormalISevereIR
Dusty conditionIRBrake
Brake fluid CheckI
Brake lever and cable Check (1st 20000 km only)IChassis, body and others
Tires/WheelsI
All latches, hinges and locksI

7-14
INSPECTION AND MAINTENANCE
54P00-01E
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
miles (×1000)67.5121560km (×1000)1012.52025100months67.5121560Brake
Brake discs and pads (front, rear) First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereI
Brake hoses and pipes First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereI
Brake fluid ReplacementIR
Brake pedal stroke AdjustmentI
Parking brake lever
and cable
Lever adjustmentFirst time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereI
Chassis, body and others
Wheel discs NormalISevereI
Wheel bearingsSevere onlyI
Suspension system NormalISevereI
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.

7-16
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
NOTE:
*1:Inspect more frequently if the vehicle is used under dusty conditions.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or
months, whichever comes first.
miles (×1000)367.515304590km (×1000)51012.5255075150months367.515304590
Engine and powertrain
Drive belt Inspect for damageI
Engine oil and oil filter NormalR
SevereR
Engine coolant“SUZUKI LLC: Super (Blue)”
(#1)First time onlyR
Second time and afterR
“SUZUKI LLC: Standard (Green)”R
Fuel and emission control system
Spark plugs Nickel plug
R
Air cleaner filter element *1 NormalRSevereIRBrake
Brake fluid Fluid level checkI
Brake pedal stroke CheckI
Parking brake
lever and cableLever movement check First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereIChassis, body and others
Clutch Pedal and fluid levelI
Tires (including tire rotation) NormalI
SevereI
All latches, hinges and locks NormalISevereI
Steering system Steering wheel movement NormalISevereI

7-18
INSPECTION AND MAINTENANCE
54P00-01E
NOTE:
*1:Clean more frequently if the air flow from the air conditioner decreases.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
km (×1000)153045miles (×1000)91827months122436Brake
Brake discs and padsI
Brake hoses and pipesI
Brake fluid ReplacementR
Brake lever and cable Adjustment (1st 15000 km only)I
Chassis, body and others
Clutch (Pedal and fluid level)I
Wheel bearingsSevere onlyI
Suspension systemI
Steering systemI
Air conditioner filter element
(if equipped) *1Inspection First time only NormalI
Second time and after NormalI
Replacement NormalR
Inspection or replacement
SevereIR
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.

7-19
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
#2: Replace every 50000 km if the local law requires.
NOTE:
*1:Inspect more frequently if the vehicle is used under dusty conditions.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months, which-
ever comes first.
km (×1000)2.57.51015304575150miles (×1000)1.54.56918274590months-681224364896Engine and powertrain
Engine accessory drive belt Tension check NormalISevereI
Engine oil and engine oil filter NormalRSevereR
Engine coolant “SUZUKI LLC:
Super (Blue)”
(#1)First time onlyR
Second time
and afterR
“SUZUKI LLC: Standard
(Green)”R
Fuel and emission control system
Spark plugs when unleaded
fuel is used(Standard type) Nickel plug NormalR(#2)SevereR
Spark plugs when leaded fuel
is used(Standard type) Nickel plug
R
Air cleaner filter element *1 Paved-road NormalIR
SevereIR
Dusty conditionIRBrake
Brake fluid CheckI
Brake lever and cable Check (1st 15000 km only) I
Chassis, body and others
Tires/WheelsI
All latches, hinges and locksI

7-28
INSPECTION AND MAINTENANCE
54P00-01E
If the coolant level is below “LOW” mark,
more coolant should be added. When the
engine is cool, remove the degassing tank
cap by turning it counterclockwise slowly to
release any pressure. And add coolant
until the degassing tank level reaches
“FULL” mark. Never fill the degassing tank
above “FULL” mark.
Coolant replacement
Since special procedures are required, ask
your authorized SUZUKI dealer for this job.
Air cleaner
If the air cleaner is clogged with dust, there
will be greater intake resistance, resulting
in decreased power output and increased
fuel consumption.
(For gasoline engine model)
61MM0B063
1) Remove the air cleaner inlet hose (1).
2) Remove the bolts (2), loosen the bolt
(3) and lift the air cleaner case (4)
directly above.
61MM0B064
3) Unclamp the side clamps, and remove
the element from the air cleaner case. If
it appears to be dirty, replace it with a
new one.
4) Clamp the side clamps or tighten the
bolts securely.
WA R N I N G
It is hazardous to remove the reser-
voir tank cap (degassing tank cap) for
a diesel engine when the water tem-
perature is high, because scalding
fluid and steam may be blown out
under pressure. Wait until the coolant
temperature has lowered before
removing the cap.
NOTICE
When lifting the air cleaner, check that
the air cleaner does not interfere with
the engine oil dipstick (5) to avoid
damage the dipstick.
(4)(5)
(1) (2)
(3)

7-32
INSPECTION AND MAINTENANCE
54P00-01E
To check the gear oil level, use the fol-
lowing procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
2) Remove the oil filler and level plug.
For the manual transaxle;
3) If gear oil flows from the plug hole, the
oil level is correct. Reinstall the plug. If
gear oil does not flow from the plug
hole, add oil through the filler plug hole
until oil flows a little from the plug hole.
For the transfer and rear differential;
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the oil filler and level plug hole
until the oil level reaches the bottom of
the filler hole, and then reinstall the
plug.
Tightening torque for oil filler and level
plug
Manual transaxle (1) or (2):
21 Nm (2.1 kg-m, 15.5 lb-ft)
Transfer (3) / Rear differential (4):
23 Nm (2.3 kg-m, 17.0 lb-ft)
Gear oil change
Since special procedures, materials and
tools are required, ask your authorized
SUZUKI dealer for this job.
Clutch pedal
Fluid control clutch
61MM0B067
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near “MIN” line, fill it up to “MAX” line
with SAE J1704 or DOT4 brake fluid.
CAUTION
After driving the vehicle, the gear oil
temperature may be high enough to
burn you. Wait until the oil filler and
level plug are cool enough to touch
with your bare hands before inspect-
ing gear oil level.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
SUZUKI Bond No. “1217G”

7-33
INSPECTION AND MAINTENANCE
54P00-01E
Fuel filter (diesel engine)
If the fuel filter warning light comes on
when driving, there is a possibility that
water is in the fuel filter. Drain water as
soon as possible. Have your vehicle
inspected by an authorized SUZUKI
dealer.
Brakes
Brake fluid
61MM0B067
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between “MAX”
and “MIN” lines. If the brake fluid level is
near “MIN” line, fill it up to “MAX” line with
SAE J1704 or DOT4 brake fluid.
WA R N I N G
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
• If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment cluster will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your SUZUKI dealer to
inspect the brake system.
• A rapid fluid loss indicates leakage
in the brake system which should
be inspected by your SUZUKI
dealer immediately.
• Do not use any fluid other than SAE
J1704 or DOT4 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Be careful
when refilling the reservoir.

7-34
INSPECTION AND MAINTENANCE
54P00-01E
NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.
Brake pedal
Check brake pedal stroke. If the stroke is
so large, have the brake system inspected
by your SUZUKI dealer. If you doubt the
brake pedal is at its normal height, check it
as follows:
54G108
Minimum distance between brake pedal
and floor carpet “a”: 59 mm (2.3 in.)
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal
adjustment.
If the pedal to floor carpet distance as
measured above is less than the minimum
distance required, have your vehicle
inspected by your SUZUKI dealer.
NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include the floor mat or rubber on the floor
wall in your measurement.
60G104S
WA R N I N G
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of reach of chil-
dren and animals.
WA R N I N G
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your SUZUKI dealer.
• Poor braking performance
• Uneven braking (brakes not work-
ing uniformly on all wheels.)
• Excessive pedal travel
• Brake dragging
• Excessive noise