brake SUZUKI SWIFT 2000 1.G SF310 Service Owner's Manual

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-87
Fig. 1 for Step 3 Fig. 2 for Step 3 Fig. 3 for Step 3
1. ISCA relay
2. Relay box
DTC P0505
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check Idle Control System.
1) Connect SUZUKI scan tool to DLC with ignition
switch OFF, set parking brake and block drive
wheels.
2) Warm up engine to normal operating
temperature.
3) Clear DTC and select “MISC TEST” mode on
SUZUKI scan tool.
Is it possible to control (increase and reduce)
engine idle speed by using SUZUKI scan tool?Check TP sensor (Go to
DTC P0121 Flow Table)
If TP sensor is OK,
intermittent trouble or
faulty ECM (PCM).
Check for intermittent
referring to “Intermittent
and Poor Connection”
in Section 0A.Go to Step 3.
3Check ISC Relay.
1) Ignition switch OFF and remove ISC relay
(“ISCA”).
2) Check for proper connection to ISC relay at
terminals 3 and 4.
3) Check resistance between each two terminals.
Between terminals 1 and 2: Infinity
Between terminals 3 and 4: 100 – 120 Ω
4) Check that there is continuity between
terminals 1 and 2 when battery is connected to
terminals 3 and 4.
Is ISC relay in good condition?Go to Step 4.Replace ISC relay.
4Check Idle Speed Control Actuator.
1) Check ISC actuator operation by referring to
ISC ACTUATOR INSPECTION in Section 6.
Is it good condition?Check “Gr / B”, “Gr / Y”,
“Gr” and “Gr / R” circuit
for open and short.
If wires and connections
are OK, substitute a
known-good ECM
(PCM) and recheck.Replace throttle lower
body with ISC actuator.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-5
FUEL PRESSURE RELIEF PROCEDURE
CAUTION:
This work must not be done when engine is hot. If done so,
it may cause adverse effect to catalyst.
After making sure that engine is cold, release fuel pressure as fol-
lows.
1) Place transmission gear shift lever in “Neutral” (Shift selector le-
ver to “P” range for A / T model), set parking brake, and block
drive wheels.
2) Remove relay box cover.
3) Disconnect fuel pump relay (1) from relay box.
4) Remove fuel filler cap to release fuel vapor pressure in fuel tank
and then reinstall it.
5) Start engine and run it till it stops for lack of fuel. Repeat cranking
engine 2-3 times for about 3 seconds each time to dissipate fuel
pressure in lines. Fuel connections are now safe for servicing.
6) Upon completion of servicing, connect fuel pump relay (1) to
relay box and install relay box cover.
FUEL LEAKAGE CHECK PROCEDURE
After performing any service on fuel system, check to make sure
that there are no fuel leakages as follows.
1) Turn ON ignition switch for 3 seconds (to operate fuel pump) and
then turn it OFF.
Repeat this (ON and OFF) 3 or 4 times and apply fuel pressure
to fuel line. (till fuel pressure is felt by hand placed on fuel feed
hose.)
2) In this state, check to see that there are no fuel leakages from
any part of fuel system.

6-1-24 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ConditionPossible CauseReferring Item
Overheating
Inoperative thermostat

Poor water pump performance

Clogged or leaky radiator

Improper engine oil grade

Clogged oil filter or oil strainer

Poor oil pump performance

Faulty radiator fan control system

Dragging brakes

Slipping clutch

Blown cylinder head gasketThermostat in Section 6B
Water pump in Section 6B
Radiator in Section 6B
Engine oil and oil filter change in
Section 0B
Oil pressure check in Section 6A1
Oil pressure check in Section 6A1
Radiator fan control system in
Section 6E2
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C
Cylinder head in Section 6A1
Poor gasoline
mileageIgnition system out of order

Leaks or loose connection of high-tension cord

Faulty spark plug (improper gap, heavy deposits
and burned electrodes, etc.)
Engine and emission control system out of
order

Malfunctioning EGR valve

High idle speed

Poor performance of TP sensor, ECT sensor or
MAP sensor

Faulty EGR valve

Faulty fuel injector(s)

Faulty ECM (PCM)
Low compression
Others

Poor valve seating

Dragging brakes

Slipping clutch

Thermostat out of order

Improper tire pressure
High-tension cords in Section 6F1
Spark plugs in Section 6F1
EGR system in Section 6E2
Refer to item “Improper engine
idle speed” previously outlined
TP sensor, ECT sensor or MAP
sensor in Section 6E2
EGR system in Section 6E2
Diagnostic Flow Table B-1
Previously outlined
Valves inspection in Section 6A1
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C
Thermostat in Section 6B
Refer to Section 3F
Excessive engine
oil consumptionOil leakage

Blown cylinder head gasket

Leaky camshaft oil seals
Oil entering combustion chamber

Sticky piston ring

Worn piston and cylinder

Worn piston ring groove and ring

Improper location of piston ring gap

Worn or damaged valve stem seal

Worn valve stem
Cylinder head in Section 6A1
Camshaft in Section 6A1
Piston cleaning in Section 6A1
Pistons and cylinders inspection
in Section 6A1
Pistons inspection in Section 6A1
Pistons assembly in Section 6A1
Valves removal and installation in
Section 6A1
Valves inspection in Section 6A1

6-1-26 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ConditionPossible CauseReferring Item
Engine has no
powerIgnition system out of order

Faulty spark plug

Faulty ignition coil with ignitor

Leaks, loose connection or disconnection of
high-tension cord
Engine overheating
Fuel system out of order

Clogged fuel hose or pipe

Malfunctioning fuel pump

Air inhaling from intake manifold gasket or
throttle body gasket
Engine and emission control system out of
order

Malfunctioning EGR valve

Maladjusted accelerator cable play

Poor performance of TP sensor, ECT sensor or
MAP sensor

Faulty fuel injector(s)

Faulty ECM (PCM)
Low compression
Others

Dragging brakes

Slipping clutch
Spark plugs in Section 6F1
Ignition coil in Section 6F1
High-tension cords in Section 6F1
Refer to “Overheating” section
Diagnostic Flow Table B-3
Diagnostic Flow Table B-2
EGR system inspection in Section
6E2
Accelerator cable play in Section
6E2
TP sensor, ECT sensor or MAP
sensor in Section 6E2
Diagnostic Flow Table B-1
Previously outlined
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-29
SCAN TOOL DATA
As the data values given below are standard values estimated on the basis of values obtained from the normally
operating vehicles by using a scan tool, use them as reference values. Even when the vehicle is in good condition,
there may be cases where the checked value does not fall within each specified data range. Therefore, judgment
as abnormal should not be made by checking with these data alone.
Also, conditions in the below table that can be checked by the scan tool are those detected by ECM (PCM) and
output from ECM (PCM) as commands and there may be cases where the engine or actuator is not operating (in
the condition) as indicated by the scan tool. Be sure to use the timing light to check the ignition timing.
NOTE:

With the generic scan tool, only star () marked data in the table below can be read.

When checking the data with the engine running at idle or racing, be sure to shift M / T gear to the neutral
gear position and A / T gear to the “Park” position and pull the parking brake fully. Also, if nothing or “no
load” is indicated, turn OFF A / C, all electric loads, P / S and all the other necessary switches.
SCAN TOOL DATAVEHICLE CONDITIONNORMAL CONDITION /
REFERENCE VALUES
FUEL SYSTEM B1 (FUEL
SYSTEM STATUS)At specified idle speed after warming upCLOSED
(closed loop)

CALC LOAD
(CALCULATED LOADAt specified idle speed with no load after
warming up3 – 9%(
VALUE)At 2500 r / min with no load after warming up12 – 17%

COOLANT TEMP.
(ENGINE COOLANT
TEMP.)
At specified idle speed after warming up85 – 100C,
185 – 212F
SHORT FT BI (SHORT
TERM FUEL TRIM)At specified idle speed after warming up–20 – +20%
LONG FT BI (LONG
TERM FUEL TRIM)At specified idle speed after warming up–15 – +15%

MAP (INTAKE
MANIFOLD ABSOLUTE
PRESSURE)At specified idle speed with no load after
warming up24 – 37 kPa,
180 – 280 mmHg
ENGINE SPEEDAt idling with no load after warming up
Desired
idle speed
± 50 r / min
VEHICLE SPEEDAt stop0 km / h, 0 MPH

IGNITION ADVANCE
(IGNITION TIMING
ADVANCE FOR NO.1
CYLINDER)
At specified idle speed with no load after
warming up9 – 15 BTDC
INTAKE AIR TEMP.At specified idle speed after warming upAmbient +35C (95F)
temp.–5C (23F)
MAF (MASS AIR FLOW
RATE)
At specified idle speed with no load after
warming up0 – 4 gm / sec
RATE)At 2500 r / min with no load after warming up4 – 9 gm / sec

THROTTLE POS
(ABSOLUTE
Ignition switch
ON / engineThrottle valve fully closed7 – 18%
(ABSOLUTE
THROTTLE POSITION)
ON / engine
stoppedThrottle valve fully open70 – 100%
O2S B1 S1 (HEATED
OXYGEN SENSOR-1)At specified idle speed after warming up0.05 – 0.95 V
O2S B1 S2 (HEATED
OXYGEN SENSOR-2)When engine is running at 2000 r / min. for
3 min or longer after warming up.0 – 0.95 V
O2S FT B1 S1At specified idle speed after warning up–20 – +20%
DIS. WITH MIL ON————

6-1-30 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
SCAN TOOL DATACONDITIONNORMAL CONDITION /
REFERENCE VALUES
DESIRED IDLE
(DESIRED IDLE SPEED)At idling with no load after warming up, M / T
at neutral, A / T at “P” range750 r / min
TP SENSOR VOLT
(THROTTLE POSITIONIgnition switch
ON / engine
Throttle valve fully closedMore than 0.2 V(
SENSOR OUTPUT
VOLTAGE)ON / engine
stoppedThrottle valve fully openLess than 4.8 V
INJ PULSE WIDTH
(FUEL INJECTION
At specified idle speed with no load after
warming up2.0 – 3.6 msec.(
PULSE WIDTH)At 2500 r / min with no load after warming up2.0 – 3.6 msec.
IAC FLOW DUTY (IDLE
AIR CONTROL FLOW
DUTY)
At idling with no load after warming up5 – 25%
TOTAL FUEL TRIMAt specified idle speed after warming up–35 – +35%
BATTERY VOLTAGEIgnition switch ON / engine stop10 – 14 V
CANIST PRG DUTY
(EVAP CANISTER
PURGE FLOW DUTY)
––––––––––––0 – 100%
CLOSED THROT POS
(CLOSED THROTTLEThrottle valve at idle positionON(CLOSED THROTTLE
POSITION)Throttle valve opens larger than idle positionOFF
FUEL CUTWhen engine is at fuel cut conditionONFUEL CUTOther than fuel cut conditionOFF
RADIATOR FAN
(RADIATOR FANIgnition switch
ON
Engine coolant temp.:
Lower than 92.5C
Lower than (199F)
OFF
(
CONTROL RELAY)ONEngine coolant temp.:
97.5C (208F) or higherON
ELECTRIC LOAD
Ignition switch ON / Headlight, small light,
heater fan and rear window defogger all
turned OFF
OFF
ELECTRIC LOADIgnition switch ON / Headlight, small light,
heater fan or rear window defogger turned
ON
ON
A / C SWITCH
Engine running after warming up, A / C not
operatingOFF
A/C SWITCHEngine running after warming up, A / C
operatingON
PNP SIGNAL (PARK /
NEUTRAL POSITIONIgnition switch
Selector lever in “P” or “N”
positionP / N Range
NEUTRAL POSITION
SIGNAL) A / T only
g
ONSelector lever in “R”, “D”, “2”
or “L” positionD Range
EGR VALVEAt specified idle speed after warming up0%
FUEL TANK LEVEL––––––––––––0 – 100%
BAROMETRIC PRESS––––––––––––Display the barometric pressure
FUEL PUMP
Within 3 seconds after ignition switch ON or
engine runningON
Engine stop at ignition switch ON.OFF
BRAKE SWIgnition switchBrake pedal is depressingONBRAKE SWg
ONBrake pedal is releasingOFF
BLOWER FANIgnition switchBlower fan switch ONONBLOWER FA Ng
ONBlower fan switch OFFOFF
A / C MAG CLUTCHIgnition switchA / C switch ONONA/C MAG CLUTCHg
ONA / C switch OFFOFF

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-61
Usual driving: Driving at 30 – 40 mph, 50 – 60 km/h including short stop according to traffic signal. (under driving condition other than high-load,
high-engine speed, rapid accelerating and decelerating)1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)and 50 mph
(80 km / h)
Above 20 mph
(32 km / h) Usual driving
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Turn ignition switch OFF.
Clear DTC with ignition switch ON, check vehicle and environmental condition for:
–Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Intake air temp.: –10C, 14F or higher
–No exhaust gas leakage and loose connection
2) Warm up engine to normal operating temperature.
3) Drive vehicle under usual driving condition for 5 min. and check HO2S-2 output voltage and “short term fuel
trim” with “Data List” mode on scan tool, and write it down.
4) Stop vehicle (don’t turn ignition switch OFF).
5) Increase vehicle speed to higher than 20 mph, 32 km / h and then stop vehicle.
6) Repeat above steps 5) 4 times.
7) Increase vehicle speed to about 50 mph (80 km / h) in 3rd gear or 2 range.
8) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) for 10sec.
or more.
9) Stop vehicle (don’t turn ignition switch OFF) and run engine at idle for 2 min.
After this step 9), if “Oxygen Sensor Monitoring TEST COMPLETED” is displayed in “READINESS TESTS”
mode and DTC is not displayed in “DTC” mode, confirmation test is completed.
If “TEST NOT COMPLTD” is still being displayed, proceed to next step 10).
10) Drive vehicle under usual driving condition for 10 min. (or vehicle is at a stop and run engine at idle for 10 min.
or longer)
11) Stop vehicle (don’t turn ignition switch OFF). Confirm test results according to “Test Result Confirmation Flow
Table” in “DTC CONFIRMATION PROCEDURE” of DTC P0420.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-79
1) 2) 3)4)
5) 6)7)
Engine speed
4000 r/min
0 Vehicle speed
0 50 – 55 mph
80 – 88 km/h
(Keep throttle
valve opening
constantly)
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Turn ignition switch OFF.
Clear DTC with ignition switch ON, check vehicle and environmental condition for:
–Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Intake air temp.: between –10C and 80C (14F and 158F)
2) Start engine and warm it up to normal operating temperature (70 – 11 0C, 158 – 230F) and run it at idle for
5 min.
3) Increase vehicle speed to 50 – 55 mph, 80 – 88 km / h in 5th gear or in “D” range.
4) Hold throttle valve at that opening position for 2 min. or longer.
5) Increase engine speed to 4000 r / min. in 3rd gear or in “2” range.
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) till engine
speed reaches 1500 r / min.
7) Stop vehicle (don’t turn ignition switch OFF) and confirm test results according to following “Test Result Con-
firmation Flow Table.”
Test Result Confirmation Flow Table
STEPACTIONYESNO
1Check DTC in “DTC” mode and pending DTC in “ON
BOARD TEST”.
Is DTC or pending DTC displayed?Proceed to applicable
DTC flow table.Go to Step 2.
2Set scan tool to “READINESS TESTS” mode and
check if testing has been completed.
Is test completed?No DTC is detected.
(Confirmation test is
completed)Repeat DTC
confirmation
procedure.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-87
Vehicle speed
sensor in
combination meter
DTC P0500 VEHICLE SPEED SENSOR (VSS) MALFUNCTION FOR M / T
VEHICLE
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

While fuel is kept cut at lower than 4000 r / min for
longer than 4 sec.

VSS signal not inputted.
2 driving cycle detection logic, continuous
monitoring.
Speedometer cable broken

“P”, “Y/G” or “B/Bl” circuit open or short

VSS malfunction

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester.
1) Clear DTC and warm up engine to normal operating temperature.
2) Increase vehicle speed to 50 mph, 80 km / h in 3rd gear.
3) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) for 4 sec.
or more.
4) Check pending DTC and DTC.

Output shaft speed sensor (on A / T)
Counter
shaft
gear
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-89
DTC P0500 VEHICLE SPEED SENSOR (VSS) MALFUNCTION FOR A / T
VEHICLE
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

While fuel is kept cut at lower than 4000 r / min for
longer than 4 sec.

VSS signal not inputted.
2 driving cycle detection logic, continuous
monitoring.
“P” or “Bl” circuit open or short.

Vehicle speed sensor malfunction.

Foreign material being attached or sensor installed
improperly.

Gear damaged.
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Turn ignition switch OFF and then ON.
2) Clear DTC and warm up engine to normal operating temperature.
3) Increase vehicle speed to 50 mph, 80 km / h in “2” range.
4) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) for 4 sec.
or more.
5) Stop vehicle and check DTC and pending DTC.