Adjust SUZUKI SWIFT 2000 1.G SF310 Service Owner's Guide

EX IN
2. Rocker arm shaft
ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) 6A1-35
10) Remove rocker arm shaft bolts (1).
11) Remove exhaust rocker arms (1) and rocker arm spring (2) by
pulling out rocker arm shaft to battery side after removing bat-
tery.
INSPECTION
Adjusting Screw and Rocker Arm
If tip of adjusting screw (1) is badly worn, replace it.
Rocker arm (2) must be replaced if its cam-riding face (3) is badly
worn.
Rocker Arm Shaft Runout
Using “V” blocks and dial gauge, check runout. If runout exceeds
its limit, replace rocker arm shaft.
Runout limit: 0.10 mm (0.004 in.)

6A1-40 ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE)
1. O-ring2
10) Using special tool, tighten pulley bolt to specified torque.
Tightening Torque
(a): 60 N
.m (6.0 kg-m, 43.5 lb-ft)
Special Tool
(A): 09917-68221
11) Install belt tensioner, timing belt, outside cover, crankshaft
pulley and water pump belt as previously outlined.
12) After applying sealant to part “A” as shown in figure, install
CMP sensor case (2) (Distributorless ignition coil case) to cyl-
inder head and tighten its fixing bolts to specified torque.
“A” Sealant: 99000-31110
Tightening Torque
(a): 11 N
.m (1.1 kg-m, 8.0 lb-ft)
13) Adjust valve clearance as previously outlined.
14) Install cylinder head cover and air cleaner outlet hose.
15) Check to ensure that the following parts are back in place:

Ignition coil assemblies

High tension cords

CMP sensor coupler

Couplers to ignition coil assembly

Other removed parts which have not been reinstalled
16) Connect negative cable at battery.
17) Confirm that ignition timing is within specification referring to
Section 6F.

6A1-42 ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE)

Ignition coil assembly

Ground wires from
intake manifold

EVAP canister purge
valve

ECT sensor
Injectors, TP sensor and
IAC valve wires at the
coupler

Heated oxygen sensor 1

MAP sensor
5) Remove intake manifold rear stiffener (1) and generator adjust
arm reinforcement (2) from intake manifold.
6) Disconnect the following electric wires:
and then release above wire harnesses from clamps.
7) Disconnect the following hoses:

Brake booster hose (1)

EVAP canister purge hose (3) from purge valve

Radiator inlet hose

Heater inlet hose

IAC valve outlet (2)
8) Disconnect fuel feed (2) and return hoses (3) from fuel delivery
pipe (1).

3
2. Breather hose
3. PCV valve4. High-tension cords
5. Ignition coil assembly
6. Ignition coil coupler
A: Camshaft pulley side
B: CMP sensor case side
ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) 6A1-43
9) Remove cylinder head cover (1) as previously outlined.
Loosen all valve lash adjusting screws fully.
10) Remove timing belt and camshaft as previously outlined.
11) Disconnect exhaust pipe from exhaust manifold and remove
exhaust manifold stiffener (if equipped).
12) Loosen cylinder head bolts in such order as indicated in figure
and remove them.
13) Check all around cylinder head for any other parts required to
be removed or disconnected and remove or disconnect what-
ever necessary.
14) Remove cylinder head with intake manifold, exhaust manifold
CMP sensor case, using lifting device if necessary.

ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) 6A1-53
4) Reverse removal procedure for installation.
5) Adjust water pump drive belt tension by referring to “ENGINE
COOLING” section.
6) Adjust power steering pump belt tension or A / C compressor
belt tension, if equipped.
Refer to Section 0B.
7) Adjust intake and exhaust valve lashes as previously outlined.
8) Adjust accelerator cable play.
Refer to Section 6E.
9) Check to ensure that all removed parts are back in place.
Reinstall any necessary parts which have not been reinstalled.
10) Refill cooling system referring to Section 6B.
11) Connect negative cable at battery.
12) Confirm that ignition timing is within specification.
13) Verify that there is no fuel leakage, coolant leakage and ex-
haust gas leakage at each connection.

ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) 6A1-63
6) Reverse removal procedure for installation, as previously out-
lined.
7) Adjust water pump drive belt tension referring to Section 6B.
8) Adjust power steering pump belt tension or A / C compressor
belt tension, if equipped.
Refer to Section 0B.
9) Adjust accelerator cable play.
Refer to Section 6E.
10) Check to ensure that all removed parts are back in place. Rein-
stall any necessary parts which have not been reinstalled.
11) Refill engine with engine oil by referring to item “ENGINE OIL
CHANGE” in Section 0B.
12) Refill cooling system referring to Section 6B.
13) Connect negative cable at battery.
14) Check ignition timing referring to Section 6F.
15) Verify that there is no fuel leakage, coolant leakage, oil leakage
and exhaust gas leakage at each connection.

(a)
1
2
3
(a)
(a)
6
74
5
(a)
M/TM/T
9
(a)
4
7
(a)
8
1. Right mounting
2. Right mounting
bracket
3. Left mounting
4. Left mounting bracket
5. Left mounting bracket
stiffener6. Rear mounting
7. Rear mounting
bracket
8. Rear torque rod
9. Rear torque rod
bracket
ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) 6A1-67
INSTALLATION
1) Lift engine with transmission into engine compartment, but do
not remove support device.
2) Install engine right mounting to right mounting bracket and stiff-
ener.
3) Install engine left mounting to body.
4) Install rear mounting to body (For M/T model)
Install torque rod (For A/T model)
5) Tighten bolts and nuts of all parts installed in above steps 2),
3) and 4) or 5) to specified torque.
Tightening Torque
(a): 55 N
.m (5.5 kg-m, 40.0 lb-ft)
6) Remove support device.
7) Reverse removal procedures for installation of remainder.

Push in each drive shaft joint fully so that snap ring engages
with differential gear or center bearing support.
Use care not to damage oil seal lip when inserting.

Clamp electric wire securely.
8) Adjust clutch pedal free travel by referring to Section 7C. (M / T)
Adjust gear select cable and A / T throttle pressure control
cable, referring to Section 7B. (A / T)
9) Adjust gear shift control lever by referring to Section 7A. (M / T)
10) Adjust accelerator cable play by referring to Section 6E.
11) Refill transmission with gear oil. (A / T fluid for A / T model) by
referring to Section 0B.
12) Refill engine with engine oil by referring to Section 0B.
13) Refill cooling system by referring to Section 6B.
14) Adjust A / C compressor and / or P / S pump drive belt referring
to Section 0B. (if equipped)
15) Check P / S fluid level by referring to Section 3B1. (if equipped)
16) Upon completion of installation, verify that there is no fuel leak-
age, coolant leakage, transmission oil leakage or exhaust gas
leakage at each connection.

1. 09915-64510-001
Compression gauge
2. 09915-64510-002
Connector
3. 09915-64530
Hose
4. 09915-67010
Attachment
09915-67311
Vacuum gauge09918-08210
Vacuum gauge hose joint09915-77311
Oil pressure gauge
09917-18211
Tappet adjuster wrench09919-16020
17 mm socket09926-18210
Oil seal guide (Vinyl resin)09917-68221
Camshaft pulley holder
1. 09916-14510
Valve lifter
2. 09916-14910
Valve lifter attachment
09916-84511
Forceps09916-44910
Valve guide remover09916-34542
Reamer handle
09916-38210
Reamer (11 mm)09916-58210
Valve guide installer handle09916-56011
Valve guide installer
attachment09916-34550
Reamer (5.5 mm)
6A1-80 ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE)
SPECIAL TOOLS

6A1-82 ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE)
TIGHTENING TORQUE SPECIFICATIONS
FASTENING PARTSTIGHTENING TORQUEFASTENING PA R T SN.mkg-mlb-ft
Oil pressure switch131.39.5
Valve adjusting screw lock nuts121.29.0
Cylinder head cover bolts111.18.0
Intake manifold bolts and nuts232.317.0
Timing belt tensioner stud111.18.0
Timing belt tensioner bolt252.518.0
Timing belt cover bolts and nut111.18.0
Exhaust manifold bolts and nuts323.223.5
Crankshaft pulley bolt161.611.5
Crankshaft timing belt pulley bolt13013.094.0
Exhaust pipe nuts and bolts505036 5Exhaust manifold stiffener nut505.036.5
Oil pump strainer bolt and stay bolt111180Oil pan bolts and nuts111.18.0
CKP sensor bolt101.07.5
Oil pan drain plug505.036.0
Oil pump rotor plate screws111180Oil pump case bolts111.18.0
Camshaft housing bolts111180Rocker arm shaft bolts111.18.0
Camshaft timing belt pulley bolt606.043.5
Cylinder head venturi plug3.50.352.5
Cylinder head bolts686.849.0
Connecting rod bearing cap nuts353.525.5
Crankshaft main bearing cap bolts545.439.0
Flywheel bolts787.856.5
Drive plate bolts959.569.0
Engine mounting & bracket bolts and nutsRefer to INSTALLATION of
ENGINE ASSEMBLY in this section.

6B-4 ENGINE COOLING
COOLANT (WATER) TEMP. GAUGE
The coolant temp. gauge is included in engine coolant temp. (ECT)
sensor (1). This gauge activates a temp. meter in the instrument
cluster.
DIAGNOSIS
ConditionPossible CauseCorrection
Engine overheatsLoose or broken water pump belt
Not enough coolant
Faulty thermostat
Faulty water pump
Dirty or bent radiator fins
Coolant leakage on cooling system
Defective cooling fan motor
Plugged radiator
Faulty radiator cap
Maladjusted ignition timing
Dragging brakes
Slipping clutchAdjust or replace.
Check coolant level and add as
necessary.
Replace.
Replace.
Clean or remedy.
Repair.
Check and replace as
necessary.
Check and replace radiator as
necessary.
Replace.
Adjust.
Adjust brake.
Adjust or replace.