engine SUZUKI SWIFT 2000 1.G SF310 Service Workshop Manual

6E2
ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-1
GENERAL DESCRIPTION6E2- 2 . . . . . . . . . . . . . .
AIR INTAKE SYSTEM 6E2- 6. . . . . . . . . . . . . . . . . .
FUEL DELIVERY SYSTEM 6E2- 7. . . . . . . . . . . . . .
ELECTRONIC CONTROL SYSTEM 6E2- 8. . . . . .
Engine and Emission Control Input /
Output Table 6E2- 9. . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSISSee Section 6. . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE6E2-13 . . . . . . . . . . . . . . . .
Accelerator Cable Adjustment 6E2-13. . . . . . . . . .
Idle Speed/Idle Air Control (IAC)
Duty Inspection 6E2-14. . . . . . . . . . . . . . . . . . . . .
AIR INTAKE SYSTEM 6E2-15. . . . . . . . . . . . . . . . . .
Throttle Body 6E2-15. . . . . . . . . . . . . . . . . . . . . . . .
Idle Air Control Valve 6E2-17. . . . . . . . . . . . . . . . .
FUEL DELIVERY SYSTEM 6E2-18. . . . . . . . . . . . . .
Fuel Pressure Inspection 6E2-18. . . . . . . . . . . . . .
Fuel Pump 6E2-21. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pressure Regulator 6E2-22. . . . . . . . . . . . . . .
Fuel Injector 6E2-23. . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC CONTROL SYSTEM 6E2-27. . . . . .
ECM / PCM 6E2-27. . . . . . . . . . . . . . . . . . . . . . . . . .
MAP Sensor 6E2-27. . . . . . . . . . . . . . . . . . . . . . . . .
TP Sensor 6E2-28. . . . . . . . . . . . . . . . . . . . . . . . . . .
IAT Sensor 6E2-29. . . . . . . . . . . . . . . . . . . . . . . . . .
ECT Sensor 6E2-30. . . . . . . . . . . . . . . . . . . . . . . . . Heated Oxygen Sensor -1 and -2 6E2-31. . . . . . .
Camshaft Position Sensor 6E2-32. . . . . . . . . . . . .
Crankshaft Position Sensor 6E2-32. . . . . . . . . . . .
Vehicle Speed Sensor 6E2-33. . . . . . . . . . . . . . . . .
Fuel Level Sensor (gauge) 6E2-33. . . . . . . . . . . . .
Main Relay, Fuel Pump Relay and
Radiator Fan Control Relay 6E2-33. . . . . . . . . . .
Fuel Cut Operation (Inspection) 6E2-34. . . . . . . .
Radiator Fan Control System 6E2-34. . . . . . . . . .
System Inspection 6E2-34. . . . . . . . . . . . . . . . . .
Radiator Fan 6E2-34. . . . . . . . . . . . . . . . . . . . . . .
EMISSION CONTROL SYSTEM 6E2-35. . . . . . . . .
EGR System 6E2-35. . . . . . . . . . . . . . . . . . . . . . . . .
EVAP Control System 6E2-36. . . . . . . . . . . . . . . . .
EVAP Canister Purge Inspection 6E2-36. . . . . .
Vacuum Passage Inspection 6E2-37. . . . . . . . .
Vacuum Hose Inspection 6E2-37. . . . . . . . . . . .
EVAP Canister Purge Valve
Inspection 6E2-37. . . . . . . . . . . . . . . . . . . . . . . .
EVAP Canister Inspection 6E2-38. . . . . . . . . . .
PCV System 6E2-38. . . . . . . . . . . . . . . . . . . . . . . . .
PCV Hose Inspection 6E2-38. . . . . . . . . . . . . . .
PCV Valve Inspection 6E2-38. . . . . . . . . . . . . . .
SPECIAL TOOLS6E2-39 . . . . . . . . . . . . . . . . . . . . . .
TIGHTENING TORQUE
SPECIFICATIONS6E2-39 . . . . . . . . . . . . . . . . . . . . .
SECTION 6E2
ENGINE AND EMISSION CONTROL SYSTEM
(SFI FOR G13)
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under “Gener-
al Description” in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and “Service Precau-
tions” under “On-Vehicle Service” in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS

6E2-2 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)
The engine and emission control system is divided
into 4 major sub-systems: air intake system, fuel de-
livery system, electronic control system and emission
control system.
Air intake system includes air cleaner, throttle body,
IAC valve and intake manifold.Fuel delivery system includes fuel pump, delivery
pipe, fuel pressure regulator, etc. Electronic control
system includes ECM (PCM), various sensors and
controlled devices.
Emission control system includes EGR, EVAP and
PCV system.
GENERAL DESCRIPTION

ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-3

6E2-4 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)

ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-5

6E2-6 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)
The main components of the air intake system are air
cleaner (1), air cleaner outlet hose (2), throttle body
(3), idle air control valve (4) and intake manifold (5).
The air (by the amount corresponding to the throttle
valve (6) opening and engine speed) is filtered by the
air cleaner (1), passes through the throttle body (3),is distributed by the intake manifold (5) and finally
drawn into each combustion chamber.
When the idle air control valve (4) is opened accord-
ing to the signal from ECM (PCM), the air (7) by-
passes the throttle valve (6) through bypass passage
and is finally drawn into the intake manifold (5).
AIR INTAKE SYSTEM

6. EVAP canister purge valve
ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-7
The fuel delivery system consists of the fuel tank (11),
fuel pump (12), fuel filter (10), fuel pressure regulator
(3), delivery pipe (2) and fuel injectors (1).
The fuel in the fuel tank (11) is pumped up by the fuel
pump (12), filtered by the fuel filter (10) and fed under
pressure to each injector through the delivery pipe
(2). As the fuel pressure applied to the injector (the
fuel pressure in the fuel feed line (7)) is always kept
a certain amount higher than the pressure in the in-take manifold (4) by the fuel pressure regulator (3),
the fuel is injected into the intake port of the cylinder
head when the injector opens according to the injec-
tion signal from ECM (PCM).
The fuel relieved by the fuel pressure regulator re-
turns through the fuel return line (8) to the fuel tank
(11).
Also, fuel vapor generated in fuel tank is led through
the fuel vapor line (9) into the EVAP canister (5).
FUEL DELIVERY SYSTEM

6E2-8 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)
INFORMATION SENSORS
-1. MAP sensor
-2. TP sensor
-3. IAT sensor
-4. ECT sensor
-5. Heated oxygen sensor-1
5-1. Heated oxygen sensor-2
-6. VSS (A / T)
-7. Transmission range switch (A / T)
-8. Battery
-9. CMP sensor
-10. CKP sensor
-11. Fuel level sensor (gauge) (in fuel tank)
-12. PSP switch
-13. A / C control module (if equipped)
-14. VSS (speedometer) (M / T)OTHERS
A: ECM (PCM)
B: Main relay
C: EVAP canister
D: Data link connector CONTROL DEVICES
a: Fuel injector
b: EVAP canister purge valve
c: Fuel pump relay
d: EGR valve (step motor)
e: Malfunction indicator lamp
f: Ignition coil assembly
g: Radiator fan control relay
h: IAC valve
The electronic control system consists of 1) various
sensors which detect the state of engine and driving
conditions, 2) ECM (PCM) which controls various de-
vices according to the signals from the sensors and
3) various controlled devices.
Functionally, it is divided into nine sub systems:

Fuel injection control system

Idle speed control system
Fuel pump control system

A / C control system (if equipped)

Radiator fan control system

EGR system

Evaporative emission control system

Oxygen sensor heater control system

Ignition control system
Also, with A / T model, PCM controls A / T.
ELECTRONIC CONTROL SYSTEM

ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-9
FUEL PUMP RELAY
FUEL INJECTOR
HO2S HEATER
IAC VALVE
IGNITION COIL WITH IGNITER
EGR VALVE
EVAP CANISTER PURGE VALVE
A/C CONTROL MODULE
RADIATOR FAN RELAY
MIL
MAIN RELAY
SIGNAL FROM SENSOR, SWITCH AND CONTROL MODULE
OUTPUT
INPUT
ENGINE & EMISSION CONTROL INPUT / OUTPUT TABLE
ELECTRIC CONTROL DEVICE
FUEL LEVEL SENSORFor detecting fuel level
BAROMETRIC PRESSURE SENSOR
START SWITCH
IGNITION SWITCH
LIGHTING SWITCH
REAR DEFOGGER SWITCH (IF EQUIPPED)
BLOWER SWITCH
A / C SWITCH
VSS
HEATED OXYGEN SENSOR-1
HEATED OXYGEN SENSOR-2For detecting deterioration of
three way catalytic convertor
IAT SENSOR
ECT SENSOR
TP SENSOR
MAP SENSOR
CMP SENSOR
CKP SENSOR

6E2-10 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)
P
R
N
D
2
L