belt SUZUKI SWIFT 2000 1.G Transmission Service User Guide
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2000, Model line: SWIFT, Model: SUZUKI SWIFT 2000 1.GPages: 447, PDF Size: 10.54 MB
Page 373 of 447

RESTRAINT SYSTEM 10-7
INSTALLATION
Install in reverse order of removal, noting the following.
Seat belt anchor bolts should have an unified fine thread (7/
16-20 UNF). Under no circumstances should any different
sized or metric screw threads be used.
Connect Yellow connector (1) for seat belt pretensioner
securely and fit seat belt pretensioner connector onto body.
a) Connect connector
b) Lock connector with lock lever
Enable air bag system. Refer to “ENABLING AIR BAG SYS-
TEM” under “SERVICE PRECAUTIONS” in Section 10B.
Page 374 of 447

10-8 RESTRAINT SYSTEM
REAR SEAT BELT
REMOVAL
Remove rear seat belts as shown in figure.
INSPECTION
Check the rear seat belt in the same way as “INSPECTION” of “FRONT SEAT BELT”.
INSTALLATION
Install the rear seat belt observing the same precautions as “INSTALLATION” of “FRONT SEAT BELT”. WARNING:
Be sure to read “SERVICE PRECAUTIONS” before starting to work and observe every precaution dur-
ing work.
1. Upper anchor 4. Buckle
2. Lower anchor Tightening torque
3. Retractor assembly
Page 376 of 447

10B-2 AIR BAG SYSTEM
DTC B1025 – DRIVER AIR BAG
INITIATOR CIRCUIT SHORT TO POWER
CIRCUIT ................................................... 10B-29
DTC B1032 – POWER SOURCE
VOLTAGE LOW ........................................ 10B-36
DTC B1041 – DRIVER PRETENSIONER
INITIATOR CIRCUIT RESISTANCE
HIGH ......................................................... 10B-38
DTC B1042 – DRIVER PRETENSIONER
INITIATOR CIRCUIT RESISTANCE
LOW .......................................................... 10B-38
DTC B1043 – DRIVER PRETENSIONER
INITIATOR CIRCUIT SHORT TO
GROUND .................................................. 10B-38
DTC B1044 – DRIVER PRETENSIONER
INITIATOR CIRCUIT SHORT TO
POWER CIRCUIT ..................................... 10B-38
DTC B1045 – PASSENGER
PRETENSIONER INITIATOR CIRCUIT
RESISTANCE HIGH ................................. 10B-38
DTC B1046 – PASSENGER
PRETENSIONER INITIATOR CIRCUIT
RESISTANCE LOW .................................. 10B-38
DTC B1047 – PASSENGER
PRETENSIONER INITIATOR CIRCUIT
SHORT TO GROUND .............................. 10B-38
DTC B1048 – PASSENGER
PRETENSIONER INITIATOR CIRCUIT
SHORT TO POWER CIRCUIT ................. 10B-38
DTC B1051 – FRONTAL CRASH
DETECTED (SYSTEM ACTIVATION
COMMAND OUTPUTTED) ....................... 10B-44
DTC B1071 - INTERNAL SDM FAULT ..... 10B-45
DTC B1013 – SYSTEM
SPECIFICATIONS DIFFERENT FROM SDM SPECIFICATIONS ........................... 10B-45
ON-VEHICLE SERVICE............................... 10B-46
SERVICE PRECAUTIONS ....................... 10B-46
SERVICE AND DIAGNOSIS................. 10B-46
DISABLING AIR BAG SYSTEM ........... 10B-47
ENABLING AIR BAG SYSTEM ............ 10B-47
HANDLING AND STORAGE ................ 10B-48
REPAIRS AND INSPECTIONS
REQUIRED AFTER AN ACCIDENT......... 10B-53
ACCIDENT WITH DEPLOYMENT/
ACTIVATION - COMPONENT
REPLACEMENT ....................................... 10B-53
ACCIDENT WITH OR WITHOUT
DEPLOYMENT/ACTIVATION -
COMPONENT INSPECTIONS ................. 10B-53
SDM .......................................................... 10B-56
DRIVER AIR BAG (INFLATOR)
MODULE .................................................. 10B-59
CONTACT COIL AND COMBINATION
SWITCH ASSEMBLY ............................... 10B-59
SEAT BELT PRETENSIONER (IF
EQUIPPED) .............................................. 10B-59
AIR BAG (INFLATOR) MODULE AND
SEAT BELT PRETENSIONER
DISPOSAL ................................................... 10B-60
DEPLOYMENT/ACTIVATION OUTSIDE
VEHICLE .................................................. 10B-61
DEPLOYMENT/ACTIVATION INSIDE
VEHICLE .................................................. 10B-67
DEPLOYED AIR BAG (INFLATOR)
MODULE AND ACTIVATED SEAT BELT
PRETENSIONER DISPOSAL .................. 10B-70
SPECIAL TOOL ........................................... 10B-71
Page 377 of 447

AIR BAG SYSTEM 10B-3
GENERAL DESCRIPTION
With the air bag system which includes air bags for both the
driver’s and passenger’s sides as well as the seat belt pretension-
ers (if equipped), the sag of the seat belt is taken up (for seat belt
with pretensioner), the driver air bag (inflator) module is deployed
from the center of the steering column and the passenger air bag
(inflator) module from the top of the instrument panel in front of
the front passenger seat in occurrence of a front collision with an
impact larger than a certain set value to supplement protection
offered by the driver and front passenger seat belts.
The air bag system is designed to activate only in severe frontal
collisions. It is not designed to activate in rear impacts, side
impacts, rollovers, or minor frontal collisions, since it would offer
no protection in those types of accidents.
1. Driver side air bag
2. Passenger side air bag
3. Seat belt pretensioner (if equipped)
Page 378 of 447

10B-4 AIR BAG SYSTEM
SYSTEM COMPONENTS AND WIRING LOCATION VIEW AND CONNECTORS
1. Air bag harness 6. Passenger air bag (inflator) module
2.“Air bag” monitor coupler 7. SDM
3. DLC 8. Seat belt pretensioner (retractor assembly) (if equipped)
4. Contact coil assembly 9. Ground for air bag system
5. Driver air bag (inflator) module
CONNECTOR “Q02”CONNECTOR “G39”
146
9
5
7
8 3
8
“Q06”
Page 379 of 447

AIR BAG SYSTEM 10B-5
SYSTEM WIRING DIAGRAM
TERMINAL ARRANGEMENT OF SDM (VIEWED FROM HARNESS SIDE)
1
2
3
4 BLK/YEL
BLK/YELBLK/WHT
YEL/BLK
YEL/BLKGRN/RED
GRN GRNWHT WHT
GRN
BLU/RED
YEL/RED
GRN/ORN
GRN/YEL
BLU/ORN
BLU/YEL
6
12V
5V REDRED
BLU
BLU
5
8
7“G39”
“Q02”
“Q07” “Q05”
9
10PPL
BLK
“Q04”
Q06-2
Q06-4
Q06-14Q06-7
Q06-8 Q06-10
Q06-9
Q06-12
Q06-11
Q06-5
Q06-6 Q06-15
Q06-17L1
L2
IG
SDL
DNS
GNDLA
PP- PP+ DP- DP+P- P+ D- D+
“Q03”
“Q01”
“Q06”
“Q08”
15
161413
12 11
[A]
[B]
[C]
“Q01” “Q08”, “G39”
“Q06”
[A]: Shorting bar 5.“AIR BAG” fuse 12. Contact coil assembly
[B]: Air bag harness 6. Connection detection pin 13. Driver air bag (inflator) module
[C]: Connector 7. To ECM, TCM (if equipped) and ABS control
module (if equipped) 14. Passenger air bag (inflator) module
1. From main fuse 8. To data link connector (DLC) 15. Driver seat belt pretensioner (if equipped)
2. Ignition switch 9.“AIR BAG” monitor coupler 16. Passenger seat belt pretensioner (if equipped)
3.“IG METER” fuse 10. Ground for air bag system
4.“AIR BAG” warning lamp in combination meter 11. SDM
1. CONNECTOR “Q06” (SDM CONNECTOR)
Page 381 of 447

AIR BAG SYSTEM 10B-7
The adapter will also give an idea of whether contact tension is
sufficient, helping to find an open or intermittent open due to poor
terminal contact.
Special tool
(B) : 09932-75010 (Air Bag Driver/Passenger Load Tool)
This tool is used only when called for in this section. It is used as
a diagnostic aid and safety device to prevent inadvertent air bag
(inflator) module deployment.
The load tool has three connectors attached to its case which are
electrically functional and serve as resistive load substitutions.
No more than two connectors are used at any time.
One of connectors (“STEERING WHEEL”) is used to substitute
the load of followings.
driver air bag (inflator) module when it is connected at the
top of the column to the contact coil assembly.
passenger air bag (inflator) module when it is connected to
the air bag harness connector for passenger air bag (inflator)
module.
Another connector (“BASE OF COLUMN”) is used to substitute
the load of the driver air bag (inflator) module and the contact coil
assembly when it is connected at the base of the column to the air
bag wire harness.
The third connector (“PASSENGER INFLATOR”) is not used.
By substituting the resistance of the load tool when called for, a
determination can be made as to whether an inflator circuit com-
ponent is causing system malfunction and which component is
causing the malfunction.
The load tool should be used only when specifically called for in
the diagnostic procedures.
1. Connector for contact coil and driver air bag (inflator) module
(Located near the base of the steering column)
2. Connector for driver, passenger air bag (inflator) module and driver and
passenger seat belt pretensioners
3. Not used
Page 412 of 447

10B-38 AIR BAG SYSTEM
DTC B1041 – DRIVER PRETENSIONER INITIATOR CIRCUIT RESISTANCE
HIGH
DTC B1042 – DRIVER PRETENSIONER INITIATOR CIRCUIT RESISTANCE
LOW
DTC B1043 – DRIVER PRETENSIONER INITIATOR CIRCUIT SHORT TO
GROUND
DTC B1044 – DRIVER PRETENSIONER INITIATOR CIRCUIT SHORT TO
POWER CIRCUIT
DTC B1045 – PASSENGER PRETENSIONER INITIATOR CIRCUIT RESIS-
TANCE HIGH
DTC B1046 – PASSENGER PRETENSIONER INITIATOR CIRCUIT RESIS-
TANCE LOW
DTC B1047 – PASSENGER PRETENSIONER INITIATOR CIRCUIT SHORT TO
GROUND
DTC B1048 – PASSENGER PRETENSIONER INITIATOR CIRCUIT SHORT TO
POWER CIRCUIT
WIRING DIAGRAM
[A] : Shorting bar 2. Ignition switch 5. Driver seat belt pretensioner
[B] : Air bag harness 3.“AIR BAG” fuse 6. Passenger seat belt pretensioner
1. From main fuse 4. SDM 7. Ground for air bag system
GRN/ORN
GRN/YEL
BLU/ORN
BLU/YEL
“Q07” “Q05”
Q06-12
Q06-11
Q06-5
Q06-6 PP- PP+ DP- DP+
“Q06”
5
6 [A]
[B]1
2RED BLK/YELRED
3
7
BLK“Q06”
Q06-4
Q06-17IG
GND4
“G39”“Q02”
CAUTION:
Be sure to perform AIR BAG DIAGNOSTIC SYSTEM CHECK before starting diagnosis according to
flow table.
When measurement of resistance or voltage is required in this table, use a tester along with a cor-
rect terminal adapter from special tool (Connector test adapter kit).
When a check for proper connection is required, refer to INTERMITTENT AND POOR CONNEC-
TIONS in this section.
If there is open circuit in the air bag wire harness, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
Page 413 of 447

AIR BAG SYSTEM 10B-39
DTC WILL SET WHEN
DTC B1041 and B1045 :
The resistance of driver or passenger seat belt pretensioner initiator circuit is above a specified value for speci-
fied time.
DTC B1042 and B1046 :
The resistance of driver or passenger seat belt pretensioner initiator circuit is below a specified value for speci-
fied time.
DTC B1043 and B1047 :
The voltage measured at driver or passenger seat belt pretensioner initiator circuit is below a specified value for
specified time.
DTC B1044 and B1048 :
The voltage measured at driver or passenger seat belt pretensioner initiator circuit is above a specified value for
specified time.
TABLE TEST DESCRIPTION
DTC B1041, B1042, B1043, B1044, B1045, B1046, B1047 and B1048 :
STEP 1 : Check whether malfunction is in seat belt pretensioner.
STEP 2 : Check seat belt pretensioner initiator circuit in air bag harness.
DIAGNOSTIC FLOW TABLE
DTC B1041 and B1045 :
Step Action Yes No
1 1) With ignition switch OFF, remove center
pillar inner garnish of applicable side then
disconnect seat belt pretensioner connec-
tor.
2) Check proper connection to applicable
seat belt pretensioner at terminals in
“Q05” or “Q07” connector.
3) If OK then connect Special Tool (B) to
seat belt pretensioner connector discon-
nected at the step 1.
With ignition switch ON, is DTC B1041 or
B1045 still current?Go to step 2. Ignition switch OFF.
Replace seat belt preten-
sioner (Refer to Section 10).
2 1) With ignition switch OFF, disconnect
SDM.
2) Check proper connection to SDM at termi-
nals “Q06-11” and “Q06-12” or “Q06-6”
and “Q06-5”.
3) If OK then measure resistance between
“Q06-11” and “Q06-12” terminals or “Q06-
6” and “Q06-5” terminals with connected
Special Tool (B).
Is resistance 4.5 Ω or less?Substitute a known-
good SDM and recheck.DTC B1041 :
Repair high resistance or
open in “GRN/ORN” or
“GRN/YEL” wire circuit.
DTC B1045 :
Repair high resistance or
open in “BLU/YEL” or “BLU/
ORN” wire circuit.
Page 414 of 447
![SUZUKI SWIFT 2000 1.G Transmission Service User Guide 10B-40 AIR BAG SYSTEM
Fig. for STEP 1 and 2
Fig. for STEP 2
Special tool
(A) : 09932-76010
(B) : 09932-75010
DTC B1042 and B1046 :
[A] : For DTC B1041
[B] : For DTC B1045
NOTE:
Upon completion of ins SUZUKI SWIFT 2000 1.G Transmission Service User Guide 10B-40 AIR BAG SYSTEM
Fig. for STEP 1 and 2
Fig. for STEP 2
Special tool
(A) : 09932-76010
(B) : 09932-75010
DTC B1042 and B1046 :
[A] : For DTC B1041
[B] : For DTC B1045
NOTE:
Upon completion of ins](/img/20/7605/w960_7605-413.png)
10B-40 AIR BAG SYSTEM
Fig. for STEP 1 and 2
Fig. for STEP 2
Special tool
(A) : 09932-76010
(B) : 09932-75010
DTC B1042 and B1046 :
[A] : For DTC B1041
[B] : For DTC B1045
NOTE:
Upon completion of inspection and repair work, perform following items.
Reconnect all air bag system components, ensure all components are properly mounted.
Clear diagnostic trouble codes (Refer to DTC CLEARANCE), if any.
Repeat AIR BAG DIAGNOSTIC SYSTEM CHECK to confirm that the trouble has been corrected.
Step Action Yes No
1 1) With ignition switch OFF, remove center pil-
lar inner garnish of applicable side then dis-
connect seat belt pretensioner connector.
2) Check proper connection to applicable seat
belt pretensioner at terminals in “Q05” or
“Q07” connector.
3) If OK then connect Special Tool (B) to seat
belt pretensioner connector disconnected at
the step 1.
With ignition switch ON, is DTC B1042 or
B1046 still current?Go to step 2. Ignition switch OFF.
Replace seat belt preten-
sioner (Refer to Section
10).